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Overview

General comment

Production covered

Chip-scale package finished at wafer level before dicing, its polyimide dielectric and copper redistribution wiring routing the die pads out to a solder-ball array. Functional unit is one package STARTED: the reference flow is a single package entering assembly, and the activities listed run through completed assembly and final test of that package.

Modelling choices

By the count-once yield-ownership convention, the gross-up from packages started to good packages is carried by the consuming IC or component dataset, not here.

Technology
WLCSP
Geography
Global average data from equipment vendor specifications and industry literature

System boundary

System boundary - Wafer-Level Chip-Scale packageSystem boundary figure: identity, gate in, entering flows, the dashed system boundary and the unit processes inside it, the reference product, emissions and waste, and below it the flows that are recorded but not quantified. No inventory quantities.Wafer-Level Chip-Scale packageGATE INRaw materials and sub-componentsENTERING FLOWSElectricityWaterProcess gasesProcess chemicalsMaterialsSYSTEM BOUNDARYMODELLED UNIT PROCESSES, BY CLASSOtherPassivation openWLCSP PI dielectric coatWLCSP PI lithoFlipchip UBM PVDWLCSP solder ball dropWafer dicingMarkingLaser markingThermalWLCSP PI cureEtchWLCSP RDL strip etchTestWafer probe testInterconnectWLCSP RDL photoresist lithoWLCSP RDL platingAssemblyWLCSP flux applicationWLCSP ball reflowREFERENCE PRODUCTWafer-Level Chip-Scale packageAssembled and tested productEMISSIONS AND WASTEEmissions to airEmissions to waterWaste routesRECORDED BUT NOT QUANTIFIEDIn scope, left out of the quantified inventoryCut off below the significance threshold, or with no background dataset available - each is listed with its reason2FLOWSsystem boundaryreference flowentering flowemission / waste

The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.

Download this figure (SVG)

Data quality and references

Composite DQI 1.7 Very good
Reliability
2.6
Completeness
1.6
Temporal
1.3
Geographic
2.0
Technological
1.3

Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.

Sampling procedure
Equipment vendor specifications, academic papers, industry literature
Coverage status
Partial
Pedigree-scored source files
21 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.

Technosphere inputs

17 flows. Quantities are not published; they ship with the dataset on Circa.

CF4 production Process gasg · -33.3% / +66.7%
Derivation basis
  • Scaled from front-end etch parameters

No source is attached to this row.

Source citations
Not stated
Upstream REEL dataset
Carbon tetrafluoride (CF4)
Background dataset
Modelled by REEL; see the upstream dataset above.
Uncertainty
-33.3% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
ArF Photoresist Process chemicalg · ±25%
Derivation basis
  • Equipment vendor typical

No source is attached to this row.

Source citations
Not stated
Upstream REEL dataset
ArF Photoresist (193nm)
Background dataset
Modelled by REEL; see the upstream dataset above.
Uncertainty
±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
TMAH Developer (2.38% solution) Process chemicalg · -36% / +40.4%
Derivation basis
  • Equipment vendor typical

No source is attached to this row.

Source citations
Not stated
Background dataset
Modelled by REEL; see the upstream dataset above.
Uncertainty
-36% / +40.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Water supply (municipal) Waterm3 · -32.3% / +35.5%
Derivation basis
  • Calculated from process-water and ultrapure-water demand across all manufacturing operations, plus facility water allocated to each finished unit. The fresh intake shown is that demand less the share reused under the water-recycling scenario this dataset assumes, and wastewater follows the same balance.

No source is attached to this row.

Source citations
Not stated
Upstream REEL dataset
Water Supply (Municipal)
Background dataset
Modelled by REEL; see the upstream dataset above.
Notes
Net fresh-water intake, supplied as municipal water
Uncertainty
-32.3% / +35.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
m3
Electricity, Taiwan (TW) ElectricitykWh · -52.2% / +73.7%
Derivation basis
  • Calculated from equipment energy across all manufacturing operations. It also includes the assembly site's facility overhead: air handling and cleanroom conditioning, chilled water, compressed dry air, exhaust and dust collection, wastewater treatment and uninterruptible power.
  • REEL derivation: engineering estimate of per-package laser-marking energy from the marker system power rating and line throughput; no single published document reports this per-package value

The sources below come from the manufacturing operations behind this row.

Sources (inherited)
Inherited, rolled up from the contributing process steps:
  • CAE Online: Teradyne Catalyst Specifications
  • EE Journal: "Advantest Unveils New Ultra-High-Current Power Supply" (2024)
  • 4Semi: TEL Precio Wafer Prober Specifications
  • FormFactor Summit 11000/12000 Facility Planning Guide
  • 3D InCites: "ERS Electronic Introduces High Power Dissipation Thermal Chuck" (2023)
  • Abachy: "How Much Energy and Water Are Required for Wafer Fabrication" (2025)
  • Disco Corporation DFD6361 dicing saw specifications (blade-dicing process power and wafer throughput)
  • Heller Industries. MK7 Reflow Oven Brochure
Background data
ecoinvent 3.12
Background dataset
electricity, medium voltage
Uncertainty
-52.2% / +73.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kWh
O2 Process gasg · ±50%
Derivation basis
  • RIE etch parameters

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
oxygen, liquid
Uncertainty
±50% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ar Process gasg · -69.6% / +69.7%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
argon, liquid
Uncertainty
-69.6% / +69.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
N2 Process gasg · -35% / +34.8%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
nitrogen, liquid
Uncertainty
-35% / +34.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Compressed air Process gasg · ±33.3%
Source citations
  • CAE Online: Teradyne Catalyst Specifications
  • EE Journal: "Advantest Unveils New Ultra-High-Current Power Supply" (2024)
  • 4Semi: TEL Precio Wafer Prober Specifications
  • FormFactor Summit 11000/12000 Facility Planning Guide
  • 3D InCites: "ERS Electronic Introduces High Power Dissipation Thermal Chuck" (2023)
  • Abachy: "How Much Energy and Water Are Required for Wafer Fabrication" (2025)
Background data
ecoinvent 3.12
Background dataset
compressed air, 700 kPa gauge
Uncertainty
±33.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Cu plating bath (CuSO4 + H2SO4) Process chemicalg · -33.6% / +33%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
proxy-mapped
Background dataset
copper sulfate
Uncertainty
-33.6% / +33% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Photoresist stripper (NMP-based) Process chemicalg · -40% / +60.4%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
N-methyl-2-pyrrolidone
Uncertainty
-40% / +60.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Flux paste Process chemicalg · -60% / +100%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
flux, for wave soldering
Uncertainty
-60% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Stencil cleaner (IPA) Process chemicalg · -50% / +100%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
isopropanol
Uncertainty
-50% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Polymer dielectric Materialkg
Derivation basis
  • Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.

The sources for this row are listed below.

Source citations (dataset-level)
  • Analog Devices. "Wafer Level Chip Scale Package (WLCSP)." AN-617
  • Yole Group. "Amkor's Advanced Packaging: A Closer Look." 2017
  • Keser, B., et al. "Board level reliability and surface mount assembly of 0.35mm and 0.3mm pitch wafer level packages." IEEE ECTC
  • Sharma, G., et al. "Solutions Strategies for Die Shift Problem in Wafer Level Compression Molding."
  • Medium. "Why is Fan-Out Wafer-Level Packaging (FOWLP) the Future." 2025
  • Strategic Market Research. "Semiconductor Packaging Industry Statistics."
Background dataset
Modelled by REEL; see the upstream dataset above.
Uncertainty
No range defined.
Unit
kg
RDL Cu Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

The sources for this row are listed below.

Source citations (dataset-level)
  • Analog Devices. "Wafer Level Chip Scale Package (WLCSP)." AN-617
  • Yole Group. "Amkor's Advanced Packaging: A Closer Look." 2017
  • Keser, B., et al. "Board level reliability and surface mount assembly of 0.35mm and 0.3mm pitch wafer level packages." IEEE ECTC
  • Sharma, G., et al. "Solutions Strategies for Die Shift Problem in Wafer Level Compression Molding."
  • Medium. "Why is Fan-Out Wafer-Level Packaging (FOWLP) the Future." 2025
  • Strategic Market Research. "Semiconductor Packaging Industry Statistics."
Background data
ecoinvent 3.12
Background dataset
copper, cathode
Uncertainty
No range defined.
Unit
kg
Under-bump metallization Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

The sources for this row are listed below.

Source citations (dataset-level)
  • Analog Devices. "Wafer Level Chip Scale Package (WLCSP)." AN-617
  • Yole Group. "Amkor's Advanced Packaging: A Closer Look." 2017
  • Keser, B., et al. "Board level reliability and surface mount assembly of 0.35mm and 0.3mm pitch wafer level packages." IEEE ECTC
  • Sharma, G., et al. "Solutions Strategies for Die Shift Problem in Wafer Level Compression Molding."
  • Medium. "Why is Fan-Out Wafer-Level Packaging (FOWLP) the Future." 2025
  • Strategic Market Research. "Semiconductor Packaging Industry Statistics."
Background data
ecoinvent 3.12
Background dataset
copper, cathode
Uncertainty
No range defined.
Unit
kg
Solder Balls Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

The sources for this row are listed below.

Source citations (dataset-level)
  • Analog Devices. "Wafer Level Chip Scale Package (WLCSP)." AN-617
  • Yole Group. "Amkor's Advanced Packaging: A Closer Look." 2017
  • Keser, B., et al. "Board level reliability and surface mount assembly of 0.35mm and 0.3mm pitch wafer level packages." IEEE ECTC
  • Sharma, G., et al. "Solutions Strategies for Die Shift Problem in Wafer Level Compression Molding."
  • Medium. "Why is Fan-Out Wafer-Level Packaging (FOWLP) the Future." 2025
  • Strategic Market Research. "Semiconductor Packaging Industry Statistics."
Background data
composite
Background dataset
Modelled as a composite of its constituent materials.
Uncertainty
No range defined.
Unit
kg

Outputs and waste

Wastewater Wastewaterm3 · -32.3% / +35.5%
Derivation basis
  • Calculated from the water balance: fresh-water input minus evaporation.

No source is attached to this row.

Source citations
Not stated
Background data
carried, no background dataset
Background dataset
No treatment route recorded for this output.
Uncertainty
-32.3% / +35.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
m3
Spent photoresist (liquid spin-off) Solid wasteg · -25% / +51.1%
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, hazardous waste incineration, with energy recovery
Uncertainty
-25% / +51.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Copper in wastewater-treatment sludge/recovery Solid wasteg
Background data
ecoinvent 3.12 treatment route
Background dataset
market for copper scrap, sorted, pressed
Uncertainty
No range defined.
Unit
g
Flux residue on stencil Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, hazardous waste incineration, with energy recovery
Uncertainty
No range defined.
Unit
g
Silicon Kerf Solid wasteg · ±25%
Source citations
  • Semiconductor Digest, reported blade-dicing kerf width
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Silicon Cake From Treatment Solid wasteg
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
No range defined.
Unit
g

Emissions to air

5 elementary flows released to air by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.

CF4 Emission to airg
Source citations
Compartment
Air (non-urban air or from high stacks)
CAS number
75-73-0
ecoinvent 3.12 elementary flow
Tetrafluoromethane
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
CO2 Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.

No source is attached to this row.

Source citations
Not stated
Compartment
Air (non-urban air or from high stacks)
CAS number
124-38-9
ecoinvent 3.12 elementary flow
Carbon dioxide, fossil
Uncertainty
No range defined.
Unit
g
Volatile organic compounds (VOC) Emission to airg
Source citations
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
NMVOC, non-methane volatile organic compounds
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Flux volatiles Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.

No source is attached to this row.

Source citations
Not stated
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
NMVOC, non-methane volatile organic compounds
Uncertainty
No range defined.
Unit
g
Particulates (marking fume) Emission to airg
Derivation basis
  • Estimated from mold compound ablation

No source is attached to this row.

Source citations
Not stated
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
Particulate Matter, < 2.5 um
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g

Emissions to water

2 elementary flows released to water by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.

Cu2+ Emission to waterg
Compartment
Water (surface water)
Formula
Cu
CAS number
7440-50-8
ecoinvent 3.12 elementary flow
Copper ion
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Si Emission to waterg
Source citations
Compartment
Water (surface water)
CAS number
7440-21-3
ecoinvent 3.12 elementary flow
Silicon
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g

Flows not quantified

2 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.

Not quantified - no background dataset available (2)

Cu seed etchant (persulfate or H2O2/H2SO4) Process chemicalg · -33.3% / +66.7%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
no background dataset
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
The etchant that removes the copper seed layer after pattern plating. It is bought as a formulation - either a persulfate bath or a peroxide-and-sulfuric-acid mix - and which one a line uses is process-dependent, so no single background dataset represents it, although each constituent chemistry is available separately. The quantity is recorded here as the formulation and its upstream production is left unlinked.
Uncertainty
-33.3% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ti seed etchant (dilute HF) Process chemicalg · -33.3% / +66.7%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
no background dataset
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
The dilute hydrofluoric-acid etchant that removes the titanium seed and barrier layer after copper plating. Hydrofluoric acid itself is mapped in this inventory, but the dilute working formulation sold as an etchant has no equivalent in the background database used for linkage. The quantity is recorded here as the formulation and its upstream production is left unlinked.
Uncertainty
-33.3% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g

Limitations and unquantified flows (3)

Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.

  • The uncertainty range on this dataset's abated fluorinated-gas emissions to air is the range of the incoming gas, carried through in proportion. It does not widen for how much of the gas is consumed in the reaction, or for how completely the abatement destroys what is left; both of those are held at their central values on this dataset. Wafer datasets do carry those two through into the range, so the range published here is narrower than the one a wafer dataset publishes for the same kind of emission.
  • These materials are used at a step of the modelled flow and are also carried by this dataset's own material list. Each is counted once, on that list, and the step does not book it again: Ball attach reflow uses SAC305 solder balls.
  • Some consumable pulls referenced by the modelled process steps did not resolve to an inventory row and are absent from this dataset. They are itemised in the dataset's own export audit.

The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.

Database-wide boundary policy — applies to every REEL dataset

These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.

Use phase
Product operation is outside the cradle-to-gate scope.
End-of-life treatment
Recycling and disposal are outside the cradle-to-gate scope.
Distribution and retail
The gate is a finished component ready for integration into a higher-level assembly.
Inbound transport of raw materials
Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
Returnable shipping containers
Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
Photomask fabrication
A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
Employee transport, administration and R&D overhead
Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
Capital goods
Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
Precious metal recovery credits
Scrap recovery credits for precious metals are excluded pending data availability.
Wafer reclaim
Test wafers and scrap are outside the system boundary.

Inside the boundary, linked rather than modelled

Silicon ingot growth and wafer slicing
Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
Freight between production stages
Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.

Cut-off criteria

A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.

Included regardless of the cut-off

  • Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
  • Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
  • Volatile organics (photoresist solvents, PGMEA) - air quality
  • Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
  • Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol