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Overview

General comment

Production covered

Inertial micro-electromechanical sensor wafer built from deep-etched polysilicon over a sacrificial oxide; on-chip transistor circuit formation, sacrificial-layer deposition and release, and cap-wafer bonding are not modelled in this release. This variant represents fabrication at Bosch Reutlingen MEMS (EU proxy) using Germany grid electricity.

This dataset represents operation with moderate PFC gas recovery and moderate water recycling.

Modelling choices

Support energy is allocated using 20,000 wafer starts per month. That capacity represents one fab phase or production module at a high-volume site, not the combined output of a multi-phase campus.

Gas abatement (POU + central scrubber) is allocated as a flat per-wafer facility charge, not scaled per etch/CVD pass.

Scope in detail

Operational scenario scope: the scenario changes fluorinated-gas emissions to air (SF6, CF4, C4F8, CHF3 and the CF4/COF2/SO2F2 abatement byproducts that scale on destroyed mass), the NET purchased quantity of the two gases wired to recovery on the purchase side rather than the emission side (neon, and EUV-lithography hydrogen where the process carries EUV passes - which is why those two purchase rows move between scenario cells), and fresh-water intake and wastewater. It does not change NF3, whose remote-plasma clean consumes the large majority of the charge inside the chamber, so the industry control is abatement of the small residue rather than recovery; nor the cryogenic HF/PF3 etch feeds, which are scrubbed rather than captured; nor any in-chamber reaction product. The utilisation and recovery fractions behind those statements are stated with the scenario definition that this dataset's name carries.

Manufacturing-region scope: the regional options of this family swap the electricity market this dataset draws from, and the regional supplier entry for those few upstream chemicals and gases whose supplier data is published by region. They change nothing else. Facility heating, ventilation and cooling energy stays on the region the process data was built for, so per-unit energy is the same across the regional options; water, process chemicals, gases, materials, process emissions and solid waste are the same as well. Every inventory row of these regional datasets is therefore expected to match. What the separate datasets carry is the background market each region draws on.

Technology
MEMS Inertial 200mm, mems
Geography
Representative region: Germany (Bosch Reutlingen + ST + Infineon MEMS; EU proxy; per-technology region).
Terms used above
  • PFC perfluorinated compounds; in power-supply contexts, power-factor correction
  • POU point of use

System boundary

System boundary - MEMS Inertial 200mm wafer, 200mm, GermanySystem boundary figure: identity, gate in, entering flows, the dashed system boundary and the unit processes inside it, the reference product, emissions and waste, and below it the flows that are recorded but not quantified. No inventory quantities.MEMS Inertial 200mm wafer, 200mm, GermanyGATE INWafer fabrication from bare silicon waferENTERING FLOWSElectricityWaterProcess gasesProcess chemicalsSubstrate materialSYSTEM BOUNDARYMODELLED UNIT PROCESSES, BY CLASSDepositionCVD polyEtchPlasma etch SiTestWafer probe testREFERENCE PRODUCTMEMS Inertial 200mm wafer, 200mm,GermanyWafer-level testing and inspectionEMISSIONS AND WASTEEmissions to airEmissions to waterWaste routesRECORDED BUT NOT QUANTIFIEDExclusions not yet characterisedNo exclusion record was found for this datasetNOT CHARACTERISEDsystem boundaryreference flowentering flowemission / waste

The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.

Download this figure (SVG)

Data quality and references

Composite DQI 2.3 Good
Reliability
2.6
Completeness
2.5
Temporal
2.1
Geographic
2.0
Technological
2.7
How the score is calculated: Sources used across more manufacturing steps have more influence. Sources that define assumptions for the whole model account for 82.6% of the total weighting.

Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.

Sampling procedure
Component vendor specifications, academic papers, industry literature
Coverage status
Partial
Pedigree-scored source files
9 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.

Technosphere inputs

14 flows. Quantities are not published; they ship with the dataset on Circa.

SF6 production Process gasg · -33.7% / +100%
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Upstream REEL dataset
Sulfur hexafluoride (SF6)
Background dataset
Modelled by REEL; see the upstream dataset above.
Uncertainty
-33.7% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
C4F8 production Process gasg · -50% / +100%
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Upstream REEL dataset
Octafluorocyclobutane (c-C4F8)
Background dataset
Modelled by REEL; see the upstream dataset above.
Uncertainty
-50% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
NF3 production Process gasg
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Upstream REEL dataset
Nitrogen trifluoride (NF3)
Background dataset
Modelled by REEL; see the upstream dataset above.
Uncertainty
No range defined.
Unit
g
Water supply (municipal) Waterm3
Derivation basis
  • Calculated from process-water and ultrapure-water demand across all manufacturing operations, plus facility water allocated to each finished unit. The fresh intake shown is that demand less the share reused under the water-recycling scenario this dataset assumes, and wastewater follows the same balance.

No source is attached to this row.

Source citations
Not stated
Upstream REEL dataset
Water Supply (Municipal)
Background dataset
Modelled by REEL; see the upstream dataset above.
Notes
Net fresh-water intake, supplied as municipal water
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
m3
Silicon wafer, single-crystal Substrate materialm2 · -7.2% / +5.9%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
single-Si wafer, for electronics
Notes
Polished CZ wafer substrate (200mm diameter, 0.031416 m2)
Uncertainty
-7.2% / +5.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
m2
Electricity, Germany (DE) ElectricitykWh · -15.4% / +20.8%
Derivation basis
  • Calculated from equipment energy across all manufacturing operations, plus facility support such as cleanroom HVAC, ultrapure water, cooling, gas abatement, and bulk gases.

The sources below come from the manufacturing operations behind this row.

Sources (inherited)
Inherited, rolled up from the contributing process steps:
Background data
ecoinvent 3.12
Background dataset
electricity, high voltage
Uncertainty
-15.4% / +20.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kWh
SiH4 Process gasg · -49.6% / +50.4%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
silicon tetrahydride
Uncertainty
-49.6% / +50.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
N2 Process gasg
Derivation basis
  • Most of this quantity is a facility nitrogen allocation rather than an operation-by-operation consumption: a per-wafer base rate for a reference fab capacity is rescaled to this model's assumed capacity through a sub-linear power law, and only the smaller per-lithography-pass and per-etch/CVD-pass purge terms follow the process flow. The base rate and the exponent are modelling estimates with no published derivation, so two models at the same technology node and wafer size can differ on this row by more than their process flows do. The uncertainty interval shown covers the per-pass terms; the facility base is a point estimate and carries none.
  • Engineering estimate for batch LPCVD

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
nitrogen, liquid
Uncertainty
No range defined.
Unit
g
HBr Process gasg · -25% / +275%
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Background data
CarbonMinds
Background dataset
hydrogen bromide
Uncertainty
-25% / +275% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Cl2 Process gasg
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Background data
ecoinvent 3.12
Background dataset
chlorine, liquid
Uncertainty
No range defined.
Unit
g
O2 Process gasg
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Background data
ecoinvent 3.12
Background dataset
oxygen, liquid
Uncertainty
No range defined.
Unit
g
Compressed air Process gasg · ±33.3%
Source citations
  • CAE Online: Teradyne Catalyst Specifications
  • EE Journal: "Advantest Unveils New Ultra-High-Current Power Supply" (2024)
  • 4Semi: TEL Precio Wafer Prober Specifications
  • FormFactor Summit 11000/12000 Facility Planning Guide
  • 3D InCites: "ERS Electronic Introduces High Power Dissipation Thermal Chuck" (2023)
  • Abachy: "How Much Energy and Water Are Required for Wafer Fabrication" (2025)
Background data
ecoinvent 3.12
Background dataset
compressed air, 700 kPa gauge
Uncertainty
±33.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ar Process gasg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
argon, liquid
Uncertainty
No range defined.
Unit
g
Natural gas, burned in industrial furnace (POU abatement, low-NOx) Process chemicalMJ · -50% / +150%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
heat production, natural gas, at industrial furnace low-NOx >100kW
Uncertainty
-50% / +150% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
MJ

Outputs and waste

Wastewater Wastewaterm3
Derivation basis
  • Calculated from the water balance: fresh-water input minus evaporation.

No source is attached to this row.

Source citations
Not stated
Background data
carried, no background dataset
Background dataset
No treatment route recorded for this output.
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
m3
Chamber parts (quartz, ceramics) Solid wasteg · -60.4% / +145.3%
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-60.4% / +145.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Silicon dust Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
  • This flow is a byproduct of the manufacturing operation. The model reads it from the operation's own inventory rather than deriving it from this dataset's own balance of process gases.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
No range defined.
Unit
g
Scrapped material (line yield) Solid wastem2 · -72.2% / +58.8%
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of waste electric and electronic equipment, shredding
Notes
Calculated reject material after accounting for a manufacturing yield of 90%. Wafer starts that do not complete processing, at the modeled line yield of 90 percent. Line yield here counts test, monitor, and damaged wafers against wafers processed - the inclusive convention of the cited fab benchmarking and life cycle studies. The 0.85 to 0.97 uncertainty band on the yield spans measured multi-fab benchmarking: the low end reflects below-average lines and deep multi-layer flows; the high end reflects the best benchmarked lines, which reach about 97 to 98 percent.
Uncertainty
-72.2% / +58.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
m2

Emissions to air

8 elementary flows released to air by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.

SF6 Emission to airg
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Compartment
Air (non-urban air or from high stacks)
CAS number
2551-62-4
ecoinvent 3.12 elementary flow
Sulfur hexafluoride
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
C4F8 Emission to airg
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Compartment
Air (non-urban air or from high stacks)
CAS number
115-25-3
ecoinvent 3.12 elementary flow
Tetrafluoromethane
Notes
Proxied to CF4 (Tetrafluoromethane) for ecoinvent linking. The two substances are not equivalent: this one has the substantially greater warming effect of the pair, so any characterization performed through this proxy link understates it. Use the substance's own factor rather than the proxy's.
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Cl2 Emission to airg
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Compartment
Air (non-urban air or from high stacks)
CAS number
7782-50-5
ecoinvent 3.12 elementary flow
Chlorine
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
NF3 Emission to airg
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Compartment
Air (non-urban air or from high stacks)
CAS number
7783-54-2
ecoinvent 3.12 elementary flow
Nitrogen fluoride
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
CF4 Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
  • IPCC 2019 Guidelines Vol 3 Ch 6
  • EPA 40 CFR Part 98 Subpart I (2024)
Compartment
Air (non-urban air or from high stacks)
CAS number
75-73-0
ecoinvent 3.12 elementary flow
Tetrafluoromethane
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
F2 Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
  • IPCC 2019 Guidelines Vol 3 Ch 6
  • EPA 40 CFR Part 98 Subpart I (2024)
Compartment
Air (non-urban air or from high stacks)
CAS number
7782-41-4
ecoinvent 3.12 elementary flow
Fluorine
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Hydrogen fluoride Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.
  • This flow is a byproduct of the manufacturing operation. The model reads it from the operation's own inventory rather than deriving it from this dataset's own balance of process gases.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
  • IPCC 2019 Guidelines Vol 3 Ch 6
  • EPA 40 CFR Part 98 Subpart I (2024)
Compartment
Air (non-urban air or from high stacks)
Formula
HF
CAS number
7664-39-3
ecoinvent 3.12 elementary flow
Hydrogen fluoride
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Silicon tetrafluoride Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.
  • This flow is a byproduct of the manufacturing operation. The model reads it from the operation's own inventory rather than deriving it from this dataset's own balance of process gases.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
  • IPCC 2019 Guidelines Vol 3 Ch 6
  • EPA 40 CFR Part 98 Subpart I (2024)
Compartment
Air (non-urban air or from high stacks)
Formula
SiF4
CAS number
7783-61-1
ecoinvent 3.12 elementary flow
Silicon tetrafluoride
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g

Emissions to water

2 elementary flows released to water by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.

Bromide Emission to waterg
Source citations
  • J. Vac. Sci. Technol. A 41. "Process optimization for shallow trench isolation."
  • US Patent 8,133,817 B2. "Method for etching STI structures."
  • Huang et al. (2023). Process optimization for shallow trench isolation etch using computational models. Advanced Etch Technology and Process Integration for Nanopatterning XII. DOI: 10.1117/12.2664977.
  • EPA/Semiconductor Industry. "PFC Emissions from Semiconductor Manufacturing."
  • J. Vac. Sci. Technol. B. "Dry etching fin process for SOI FinFET manufacturing."
  • Dry etching of poly-Si/TaN/HfSiON gate stack for advanced complementary metal-oxide-semiconductor devices
Compartment
Water (surface water)
Formula
Br-
CAS number
24959-67-9
ecoinvent 3.12 elementary flow
Bromide
Notes
HBr captured in wet scrubber → Br⁻ to wastewater
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
SiO2 Emission to waterg
Compartment
Water (surface water)
ecoinvent 3.12 elementary flow
Suspended solids, unspecified
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g

Flows not quantified

No flows are recorded for this dataset without a quantity.

Process steps deferred in this release (4)

Steps of this dataset's process flow that are declared but carry no quantified inventory in this release. Each is listed with its reason.

CMOS Circuit Formation (not modelled)
Deferred pending public data on CMOS Circuit Formation.
Sacrificial Oxide Deposition (not modelled)
Deferred pending public data on Sacrificial Oxide Deposition.
HF Vapor Release (not modelled)
Deferred pending public data on HF Vapor Release.
Cap Wafer Bonding (not modelled)
Deferred pending public data on Cap Wafer Bonding.

Limitations and unquantified flows (2)

Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.

  • Wafer-dicing kerf and filter-cake outputs on this dataset are carried unchanged from the dicing process file's reference wafer, which is a larger-diameter silicon wafer than the one modelled here, and are not rescaled to this wafer's diameter, thickness or substrate. That file publishes no wafer thickness, no substrate density and no cut length to rescale from, and states its kerf width three different ways, so no consumer-specific value can be derived from it; the filter cake is a wastewater-treatment residue with no geometric basis at all. Treat both rows as the reference wafer's figures rather than this product's.
  • These process steps in the modelled flow are declared not modelled and contribute nothing to this inventory: CMOS Circuit Formation; Sacrificial Oxide Deposition; HF Vapor Release; Cap Wafer Bonding.

The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.

Database-wide boundary policy — applies to every REEL dataset

These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.

Use phase
Product operation is outside the cradle-to-gate scope.
End-of-life treatment
Recycling and disposal are outside the cradle-to-gate scope.
Distribution and retail
The gate is a finished component ready for integration into a higher-level assembly.
Inbound transport of raw materials
Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
Returnable shipping containers
Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
Photomask fabrication
A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
Employee transport, administration and R&D overhead
Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
Capital goods
Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
Precious metal recovery credits
Scrap recovery credits for precious metals are excluded pending data availability.
Wafer reclaim
Test wafers and scrap are outside the system boundary.

Inside the boundary, linked rather than modelled

Silicon ingot growth and wafer slicing
Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
Freight between production stages
Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.

Cut-off criteria

A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.

Included regardless of the cut-off

  • Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
  • Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
  • Volatile organics (photoresist solvents, PGMEA) - air quality
  • Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
  • Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol