Overview
- Technology
- GaN-on-Si 200mm, wide bandgap
- Geography
- Representative region: United States – Reliability First (RFC) - Eastern-US GaN-on-Si capacity. This dataset is the United States option of its family; the family reference dataset is published for Germany (DE) - Infineon Villach GaN-on-Si (EU proxy). Each published region of this family ships as its own dataset.
Terms used above
- PFC perfluorinated compounds; in power-supply contexts, power-factor correction
- POU point of use
System boundary
The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.
Data quality and references
Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.
- Sampling procedure
- Component vendor specifications, academic papers, industry literature
- Coverage status
- Partial
- Pedigree-scored source files
- 13 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.
Technosphere inputs
17 flows. Quantities are not published; they ship with the dataset on Circa.
TMGa production Process gasg · -47.6% / +31%
- Source citations
-
- Gallium demand of this file's declared epi stack; incorporation efficiency from DOE/PNNL PNNL-21443 Table 5-6 blue-LED epitaxy inventory via the blue-LED MOCVD epitaxy record in this database
- Upstream REEL dataset
- Trimethylgallium (Ga(CH3)3)
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Uncertainty
- -47.6% / +31% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
TMAl production Process gasg · -47.6% / +31%
- Source citations
-
- Aluminium demand of this file's declared epi stack; incorporation efficiency from DOE/PNNL PNNL-21443 Table 5-6 blue-LED epitaxy inventory via the blue-LED MOCVD epitaxy record in this database
- Upstream REEL dataset
- Trimethylaluminum (Al(CH3)3)
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Uncertainty
- -47.6% / +31% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
NF3 production Process gasg · ±52.2%
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- Nitrogen trifluoride (NF3)
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Uncertainty
- ±52.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Water supply (municipal) Waterm3 · ±22.7%
- Derivation basis
-
- Calculated from process-water and ultrapure-water demand across all manufacturing operations, plus facility water allocated to each finished unit. The fresh intake shown is that demand less the share reused under the water-recycling scenario this dataset assumes, and wastewater follows the same balance.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- Water Supply (Municipal)
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Net fresh-water intake, supplied as municipal water
- Uncertainty
- ±22.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m3
Silicon wafer, single-crystal Substrate materialm2 · -7.2% / +5.9%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- single-Si wafer, for electronics
- Notes
- Polished CZ wafer substrate (200mm diameter, 0.031416 m2)
- Uncertainty
- -7.2% / +5.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m2
Electricity, United States – Reliability First (RFC) ElectricitykWh · -22.6% / +25.8%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations, plus facility support such as cleanroom HVAC, ultrapure water, cooling, gas abatement, and bulk gases.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- CAE Online: Teradyne Catalyst Specifications
- EE Journal: "Advantest Unveils New Ultra-High-Current Power Supply" (2024)
- 4Semi: TEL Precio Wafer Prober Specifications
- FormFactor Summit 11000/12000 Facility Planning Guide
- 3D InCites: "ERS Electronic Introduces High Power Dissipation Thermal Chuck" (2023)
- Abachy: "How Much Energy and Water Are Required for Wafer Fabrication" (2025)
- Veeco LSA specifications and MDPI study
- MDPI Photonics - 'Laser Annealing of Si Wafers Based on a Pulsed CO2 Laser', Photonics 2025, 12(4), 359
- Applied Materials Vantage Astra and SPIE study
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, high voltage
- Uncertainty
- -22.6% / +25.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
NH3 Process gasg · -47.6% / +31.1%
- Derivation basis
-
- Scaled from the re-derived group-III supply at this file's unchanged group-V to group-III ratio
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- ammonia, anhydrous, liquid
- Uncertainty
- -47.6% / +31.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
H2 Process gasg · -33.3% / +100%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- hydrogen, gaseous, low pressure
- Uncertainty
- -33.3% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
N2 Process gasg · -0% / +0.1%
- Derivation basis
-
- Most of this quantity is a facility nitrogen allocation rather than an operation-by-operation consumption: a per-wafer base rate for a reference fab capacity is rescaled to this model's assumed capacity through a sub-linear power law, and only the smaller per-lithography-pass and per-etch/CVD-pass purge terms follow the process flow. The base rate and the exponent are modelling estimates with no published derivation, so two models at the same technology node and wafer size can differ on this row by more than their process flows do. The uncertainty interval shown covers the per-pass terms; the facility base is a point estimate and carries none.
The sources for this row are listed below.
- Source citations
-
- Veeco LSA specifications and MDPI study
- MDPI Photonics - 'Laser Annealing of Si Wafers Based on a Pulsed CO2 Laser', Photonics 2025, 12(4), 359
- Applied Materials Vantage Astra and SPIE study
- Background data
- ecoinvent 3.12
- Background dataset
- nitrogen, liquid
- Uncertainty
- -0% / +0.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Cl2 Process gasg · -33.3% / +66.7%
- Derivation basis
-
- Authored GaAs/AlGaAs ICP-RIE mesa-etch recipe authored in this database for VCSEL fabrication (VCSEL fabrication literature, equipment vendor specs)
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- chlorine, liquid
- Uncertainty
- -33.3% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Ar Process gasg · ±0.8%
- Derivation basis
-
- Authored GaAs/AlGaAs ICP-RIE mesa-etch recipe authored in this database for VCSEL fabrication (VCSEL fabrication literature, equipment vendor specs)
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- argon, liquid
- Uncertainty
- ±0.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
N2O Process gasg · -93.2% / +127.3%
- Source citations
-
- AMAT Producer GT equipment specifications
- Background data
- ecoinvent 3.12
- Background dataset
- nitrous oxide
- Uncertainty
- -93.2% / +127.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
SiH4 Process gasg · -50% / +150%
- Derivation basis
-
- Derived from N2O:SiH4 stoichiometric flow ratio
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- silicon tetrahydride
- Uncertainty
- -50% / +150% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Compressed air Process gasg · ±33.3%
- Source citations
-
- CAE Online: Teradyne Catalyst Specifications
- EE Journal: "Advantest Unveils New Ultra-High-Current Power Supply" (2024)
- 4Semi: TEL Precio Wafer Prober Specifications
- FormFactor Summit 11000/12000 Facility Planning Guide
- 3D InCites: "ERS Electronic Introduces High Power Dissipation Thermal Chuck" (2023)
- Abachy: "How Much Energy and Water Are Required for Wafer Fabrication" (2025)
- Background data
- ecoinvent 3.12
- Background dataset
- compressed air, 700 kPa gauge
- Uncertainty
- ±33.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
O2 Process gasg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- oxygen, liquid
- Uncertainty
- No range defined.
- Unit
- g
Natural gas, burned in industrial furnace (facility heating, low-NOx) Process chemicalMJ · ±25%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- heat production, natural gas, at industrial furnace low-NOx >100kW
- Uncertainty
- ±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- MJ
Natural gas, burned in industrial furnace (POU abatement, low-NOx) Process chemicalMJ · -50% / +150%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- heat production, natural gas, at industrial furnace low-NOx >100kW
- Uncertainty
- -50% / +150% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- MJ
Outputs and waste
Wastewater Wastewaterm3 · ±22.7%
- Derivation basis
-
- Calculated from the water balance: fresh-water input minus evaporation.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- carried, no background dataset
- Background dataset
- No treatment route recorded for this output.
- Uncertainty
- ±22.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m3
Chamber deposits (GaN, Al2O3) Solid wasteg · ±25%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below are this dataset's own bibliography. They are not tied to this row.
- Source citations (dataset-level)
- Inherited from this dataset's own bibliography, not tied to this row:
- MDPI Photonics - 'Laser Annealing of Si Wafers Based on a Pulsed CO2 Laser', Photonics 2025, 12(4), 359
- Veeco LSA specifications and MDPI study
- Applied Materials Vantage Astra and SPIE study
- IPCC 2019 Guidelines Vol 3 Ch 6
- EPA 40 CFR Part 98 Subpart I (2024)
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- ±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Etch byproduct scrubber sludge (III-V/nitride metal chlorides) Solid wasteg · -40% / +60%
- Derivation basis
-
- Authored GaAs/AlGaAs ICP-RIE mesa-etch byproduct row authored in this database for VCSEL fabrication
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of hazardous waste, underground deposit
- Uncertainty
- -40% / +60% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Chamber parts (quartz, ceramics) Solid wasteg · -60.4% / +145.3%
- Source citations
-
- patents.google.com (date not recorded). US 8,622,021 B2, "High lifetime consumable silicon nitride-silicon dioxide plasma processing components".
- patents.google.com (date not recorded). US 6,838,012 B2, "Methods for etching dielectric materials".
- patents.google.com (date not recorded). US 7,482,550 B2, "Quartz guard ring".
- heraeus-covantics.com (date not recorded). Heraeus Covantics, "Properties of fused silica" (knowledge base).
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- -60.4% / +145.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Intact un-eroded sputter target body (Ti) Solid wasteg · -33.4% / +66.6%
- Source citations
-
- Methods of rejuvenating sputtering targets - H.C. Starck Inc
- materion.com (date not recorded). Enhance Your Sputter Deposition Yield With The Materion Approach.
- materion.com (date not recorded). Sputtering Target Recycling Solutions at Materion. Vendor web page.
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- material recovery (material dependent - typically recycled)
- Uncertainty
- -33.4% / +66.6% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Spent sputter targets (Al) Solid wasteg · ±44.4%
- Source citations
-
- Methods of rejuvenating sputtering targets - H.C. Starck Inc
- materion.com (date not recorded). Enhance Your Sputter Deposition Yield With The Materion Approach.
- materion.com (date not recorded). Sputtering Target Recycling Solutions at Materion. Vendor web page.
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for aluminium scrap, new
- Uncertainty
- ±44.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Chamber deposits Solid wasteg · -24.8% / +25.2%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below are this dataset's own bibliography. They are not tied to this row.
- Source citations (dataset-level)
- Inherited from this dataset's own bibliography, not tied to this row:
- AMAT Producer GT equipment specifications
- IPCC 2019 Guidelines Vol 3 Ch 6
- EPA 40 CFR Part 98 Subpart I (2024)
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of hazardous waste, underground deposit
- Uncertainty
- -24.8% / +25.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Scrapped material (line yield) Solid wastem2 · -72.2% / +58.8%
- Source citations
-
- iedm23.mapyourshow.com (date not recorded). Boakes et al., "Cradle-to-gate Life Cycle Assessment of CMOS Logic Technologies", IEDM 2023, 28-1. PDF document.
- escholarship.org (date not recorded). Boyd, "Life-cycle Assessment of Semiconductors" (UC Berkeley dissertation, escholarship qt8bv2s63d). PDF document.
- microlab.berkeley.edu (date not recorded). Leachman & Hodges, "Benchmarking Semiconductor Manufacturing" (CSM 28-fab IRW paper). PDF document.
- ieor.berkeley.edu (date not recorded). Leachman (ed.), "The Competitive Semiconductor Manufacturing Survey - Third Report on Results of the Main Phase" (CSM-52), UC Berkeley, 2002. PDF document.
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of waste electric and electronic equipment, shredding
- Notes
- Calculated reject material after accounting for a manufacturing yield of 90%. Wafer starts that do not complete processing, at the modeled line yield of 90 percent. Line yield here counts test, monitor, and damaged wafers against wafers processed - the inclusive convention of the cited fab benchmarking and life cycle studies. The 0.85 to 0.97 uncertainty band on the yield spans measured multi-fab benchmarking: the low end reflects below-average lines and deep multi-layer flows; the high end reflects the best benchmarked lines, which reach about 97 to 98 percent.
- Uncertainty
- -72.2% / +58.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m2
Emissions to air
6 elementary flows released to air by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.
NH3 Emission to airg
- Derivation basis
-
- Scaled from the re-derived group-III supply at this file's unchanged group-V to group-III ratio
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Air (non-urban air or from high stacks)
- CAS number
- 7664-41-7
- ecoinvent 3.12 elementary flow
- Ammonia
- Uncertainty
- A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
- Unit
- g
Hydrogen chloride Emission to airg
- Derivation basis
-
- Authored GaAs/AlGaAs ICP-RIE mesa-etch recipe authored in this database for VCSEL fabrication (VCSEL fabrication literature, equipment vendor specs)
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Air (non-urban air or from high stacks)
- Formula
- HCl
- CAS number
- 7647-01-0
- ecoinvent 3.12 elementary flow
- Hydrochloric acid
- Notes
- BCl3 + 3H2O → B(OH)3 + 3HCl; air HCl = stoich×0.02 scrubber slip (cross-compartment split)
- Uncertainty
- A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
- Unit
- g
Cl2 Emission to airg
- Derivation basis
-
- Authored GaAs/AlGaAs ICP-RIE mesa-etch recipe authored in this database for VCSEL fabrication (VCSEL fabrication literature, equipment vendor specs)
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Air (non-urban air or from high stacks)
- CAS number
- 7782-50-5
- ecoinvent 3.12 elementary flow
- Chlorine
- Uncertainty
- A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
- Unit
- g
N2O Emission to airg
- Source citations
-
- AMAT Producer GT equipment specifications
- Compartment
- Air (non-urban air or from high stacks)
- CAS number
- 10024-97-2
- ecoinvent 3.12 elementary flow
- Dinitrogen monoxide
- Uncertainty
- A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
- Unit
- g
NF3 Emission to airg
- Derivation basis
-
- Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Air (non-urban air or from high stacks)
- CAS number
- 7783-54-2
- ecoinvent 3.12 elementary flow
- Nitrogen fluoride
- Uncertainty
- A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
- Unit
- g
F2 Emission to airg
- Derivation basis
-
- Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Air (non-urban air or from high stacks)
- CAS number
- 7782-41-4
- ecoinvent 3.12 elementary flow
- Fluorine
- Uncertainty
- A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
- Unit
- g
Emissions to water
1 elementary flow released to water by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.
Chloride Emission to waterg
- Derivation basis
-
- Authored GaAs/AlGaAs ICP-RIE mesa-etch recipe authored in this database for VCSEL fabrication (VCSEL fabrication literature, equipment vendor specs)
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Water (surface water)
- Formula
- Cl-
- CAS number
- 16887-00-6
- ecoinvent 3.12 elementary flow
- Chloride
- Notes
- BCl3 scrubbed Cl⁻ to wastewater (98% POU scrubber; Cl⁻/HCl mass ratio 35.45/36.46)
- Uncertainty
- A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
- Unit
- g
Flows not quantified
3 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.
Cut off - below the significance threshold (3)
Ti sputtering target Materialkg · -28.6% / +42.9%
- Derivation basis
-
- This flow is a consumable of the manufacturing operation. The model reads it from the operation's own inventory rather than from the product's bill of materials.
The sources for this row are listed below.
- Source citations
-
- freepatentsonline.com (date not recorded). US 6,852,202 B2 - Applied Materials, small planar magnetron with non-uniform erosion. Patent.
- freepatentsonline.com (date not recorded). US 2007/0068804 A1 - TSMC, PVD target end-of-service-life determination. Patent.
- Methods of rejuvenating sputtering targets - H.C. Starck Inc
- materion.com (date not recorded). Enhance Your Sputter Deposition Yield With The Materion Approach.
- Background data
- cut off
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The sputtering target is recorded at its authored mass. No representative production dataset for the target metal is available, so its upstream burden is left unlinked rather than approximated with an unrelated metal.
- Uncertainty
- -28.6% / +42.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Al sputtering target Materialkg · -7.1% / +28.6%
- Derivation basis
-
- This flow is a consumable of the manufacturing operation. The model reads it from the operation's own inventory rather than from the product's bill of materials.
The sources for this row are listed below.
- Source citations
-
- freepatentsonline.com (date not recorded). US 6,852,202 B2 - Applied Materials, small planar magnetron with non-uniform erosion. Patent.
- freepatentsonline.com (date not recorded). US 2007/0068804 A1 - TSMC, PVD target end-of-service-life determination. Patent.
- Methods of rejuvenating sputtering targets - H.C. Starck Inc
- materion.com (date not recorded). Enhance Your Sputter Deposition Yield With The Materion Approach.
- Background data
- cut off
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The sputtering target is recorded at its authored mass. No representative production dataset for the target metal is available, so its upstream burden is left unlinked rather than approximated with an unrelated metal.
- Uncertainty
- -7.1% / +28.6% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
BCl3 Process gasg · -40% / +60%
- Derivation basis
-
- Authored GaAs/AlGaAs ICP-RIE mesa-etch recipe authored in this database for VCSEL fabrication (VCSEL fabrication literature, equipment vendor specs)
No source is attached to this row.
- Source citations
- Not stated
- Background data
- cut off
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- Boron trichloride is consumed at low rate in metal etch, and no production dataset for it exists in the background database used for linkage. It is scrubbed in wet abatement and its primary emission product, hydrogen chloride, is tracked separately in this inventory, so no upstream production dataset is attached here.
- Uncertainty
- -40% / +60% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Process steps deferred in this release (1)
Steps of this dataset's process flow that are declared but carry no quantified inventory in this release. Each is listed with its reason.
- Gate Formation (not modelled)
- Deferred pending public data on Gate Formation.
Limitations and unquantified flows (3)
Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.
From the dataset description
- At most the whole of the cooling tower and scrubber makeup remaining in the support charge is an overlap with the epitaxy record's own water; how much of it actually is remains unresolved, and the two are published as they stand.
General
- Wafer-dicing kerf and filter-cake outputs on this dataset are carried unchanged from the dicing process file's reference wafer, which is a larger-diameter silicon wafer than the one modelled here, and are not rescaled to this wafer's diameter, thickness or substrate. That file publishes no wafer thickness, no substrate density and no cut length to rescale from, and states its kerf width three different ways, so no consumer-specific value can be derived from it; the filter cake is a wastewater-treatment residue with no geometric basis at all. Treat both rows as the reference wafer's figures rather than this product's.
- These process steps in the modelled flow are declared not modelled and contribute nothing to this inventory: Gate Formation.
The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.
Database-wide boundary policy — applies to every REEL dataset
These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.
- Use phase
- Product operation is outside the cradle-to-gate scope.
- End-of-life treatment
- Recycling and disposal are outside the cradle-to-gate scope.
- Distribution and retail
- The gate is a finished component ready for integration into a higher-level assembly.
- Inbound transport of raw materials
- Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
- Returnable shipping containers
- Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
- Photomask fabrication
- A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
- Employee transport, administration and R&D overhead
- Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
- Capital goods
- Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
- Precious metal recovery credits
- Scrap recovery credits for precious metals are excluded pending data availability.
- Wafer reclaim
- Test wafers and scrap are outside the system boundary.
Inside the boundary, linked rather than modelled
- Silicon ingot growth and wafer slicing
- Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
- Freight between production stages
- Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.
Cut-off criteria
A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.
Included regardless of the cut-off
- Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
- Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
- Volatile organics (photoresist solvents, PGMEA) - air quality
- Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
- Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol
Production covered
Gallium-nitride high-electron-mobility transistor wafer grown by metal-organic chemical vapor deposition on silicon; the gate layer that keeps the transistor off until switched on is not modelled in this release. This variant represents fabrication at Eastern-US GaN-on-Si capacity using electricity from the United States Reliability First grid (RFC).
This dataset represents operation with moderate PFC gas recovery and moderate water recycling.
Modelling choices
Support energy is allocated using 10,000 wafer starts per month. That capacity represents one fab phase or production module at a high-volume site, not the combined output of a multi-phase campus.
Gas abatement (POU + central scrubber) is allocated as a flat per-wafer facility charge, not scaled per etch/CVD pass. The epitaxy record this dataset reads states that its own water covers the cooling and the scrubbing its reactor needs, so the facility cooling tower and scrubber makeup that the support calculation charges for that tool visit is not charged again here. What remains of that makeup is a whole-wafer facility allocation, and no source divides it between the epitaxy reactor and the other steps of the flow.
Scope in detail
Operational scenario scope: the scenario changes fluorinated-gas emissions to air (SF6, CF4, C4F8, CHF3 and the CF4/COF2/SO2F2 abatement byproducts that scale on destroyed mass), the NET purchased quantity of the two gases wired to recovery on the purchase side rather than the emission side (neon, and EUV-lithography hydrogen where the process carries EUV passes - which is why those two purchase rows move between scenario cells), and fresh-water intake and wastewater. It does not change NF3, whose remote-plasma clean consumes the large majority of the charge inside the chamber, so the industry control is abatement of the small residue rather than recovery; nor the cryogenic HF/PF3 etch feeds, which are scrubbed rather than captured; nor any in-chamber reaction product. The utilisation and recovery fractions behind those statements are stated with the scenario definition that this dataset's name carries.
Manufacturing-region scope: the regional options of this family swap the electricity market this dataset draws from, and the regional supplier entry for those few upstream chemicals and gases whose supplier data is published by region. They change nothing else. Facility heating, ventilation and cooling energy stays on the region the process data was built for, so per-unit energy is the same across the regional options; water, process chemicals, gases, materials, process emissions and solid waste are the same as well. Every inventory row of these regional datasets is therefore expected to match. What the separate datasets carry is the background market each region draws on.