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Overview

General comment

Production covered

Silicone-based thermal compound (thermal paste/grease) for CPU and GPU thermal interfaces. Polydimethylsiloxane (PDMS) base with ceramic fillers (ZnO, Al2O3) for thermal conductivity. Applied as thin layer between heat-generating device and heatsink to fill air gaps and reduce thermal resistance. Non-curing, can be reapplied.

Modelling choices

This dataset is modelled with no water reuse. No reclaim rate is published for this kind of plant, so the water shown is the full fresh intake and no recycling credit has been deducted from it.

Technology
Thermal Management, Thermal Interface Material (TIM)
Geography
Global average data from equipment vendor specifications and industry literature

System boundary

System boundary - Thermal Grease SiliconeSystem boundary figure: identity, gate in, entering flows, the dashed system boundary and the unit processes inside it, the reference product, emissions and waste, and below it the flows that are recorded but not quantified. No inventory quantities.Thermal Grease SiliconeGATE INRaw materials and sub-componentsENTERING FLOWSElectricityWaterProcess gasesMaterialsSYSTEM BOUNDARYMODELLED UNIT PROCESSES, BY CLASSOtherTIM mixing fillingREFERENCE PRODUCTThermal Grease SiliconeAssembled and tested componentEMISSIONS AND WASTEEmissions to airEmissions to waterWaste routesRECORDED BUT NOT QUANTIFIEDIn scope, left out of the quantified inventoryCut off below the significance threshold, or with no background dataset available - each is listed with its reason3FLOWSsystem boundaryreference flowentering flowemission / waste

The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.

Download this figure (SVG)

Data quality and references

Composite DQI 1.3 Very good
Reliability
2.2
Completeness
1.0
Temporal
1.0
Geographic
2.0
Technological
1.0

Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.

Sampling procedure
Component vendor specifications, academic papers, industry literature
Coverage status
Partial
Pedigree-scored source files
1 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.

Technosphere inputs

7 flows. Quantities are not published; they ship with the dataset on Circa.

Electricity, China (CN) ElectricitykWh · -27.3% / +45.5%
Derivation basis
  • Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.
  • REEL derivation: engineering estimate of thermal component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
electricity, medium voltage
Uncertainty
-27.3% / +45.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kWh
Fresh water WaterL · ±25%
Derivation basis
  • Calculated from process-water and ultrapure-water demand across all manufacturing operations. This model includes no facility support, so the demand is the manufacturing operations alone. The fresh intake shown is that whole demand: the water-recycling scenario this dataset assumes reuses none of it, so nothing has been deducted, and wastewater follows the same balance.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
tap water
Notes
Process and cleaning water
Uncertainty
±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
L
N2 Process gasg · -30% / +50%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.
  • REEL derivation: engineering estimate of thermal component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
nitrogen, liquid
Uncertainty
-30% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
PDMS silicone oil Materialkg · -11.3% / +12.9%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.
  • REEL derivation: engineering estimate of thermal component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
silicone product
Uncertainty
-11.3% / +12.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Zinc oxide powder Materialkg · ±20%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.
  • REEL derivation: engineering estimate of thermal component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
zinc oxide
Uncertainty
±20% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Aluminum oxide powder Materialkg · -23.1% / +53.8%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.
  • REEL derivation: engineering estimate of thermal component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class

No source is attached to this row.

Source citations
Not stated
Background data
proxy-mapped
Background dataset
aluminium oxide, metallurgical
Uncertainty
-23.1% / +53.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Syringe/tube packaging Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.
  • REEL derivation: engineering estimate of thermal component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
polypropylene, granulate
Notes
Purchased input grossed to fund the authored process loss booked as Packaging Waste (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
No range defined.
Unit
kg

Outputs and waste

Wastewater Wastewaterm3 · ±25%
Derivation basis
  • Calculated from the water balance: fresh-water input minus evaporation.

No source is attached to this row.

Source citations
Not stated
Background data
carried, no background dataset
Background dataset
No treatment route recorded for this output.
Uncertainty
±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
m3
Mixing Residue Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
No range defined.
Unit
g
Packaging Waste Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of waste plastic, mixture, municipal incineration
Uncertainty
No range defined.
Unit
g
Off Spec Product Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
No range defined.
Unit
g
Scrapped material (line yield) Solid wastekg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Notes
Calculated reject material after accounting for a manufacturing yield of 99%.
Uncertainty
No range defined.
Unit
kg

Emissions to air

2 elementary flows released to air by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.

VOCs Emission to airg
Source citations
  • Silicone processing emission factors
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
NMVOC, non-methane volatile organic compounds
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
particulates Emission to airg
Derivation basis
  • Dust control estimates

No source is attached to this row.

Source citations
Not stated
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
Particulate Matter, < 2.5 um
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g

Emissions to water

No emissions to water are recorded at this level.

Flows not quantified

3 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.

Not modelled (3)

Process materials, thermal manufacturing steps Materialkg
Derivation basis
Not stated
Source citations
Not stated
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
The referenced thermal manufacturing steps consume process materials that are recorded but not quantified in this dataset; this thermal model carries only the energy of those steps - deferred, not judged immaterial.
Uncertainty
No range defined.
Unit
kg
Process gases, thermal manufacturing steps Process gaskg
Derivation basis
Not stated
Source citations
Not stated
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
The referenced thermal manufacturing steps consume process gases that are recorded but not quantified in this dataset; this thermal model carries only the energy of those steps - deferred, not judged immaterial.
Uncertainty
No range defined.
Unit
kg
Process water, thermal manufacturing steps WaterL
Derivation basis
Not stated
Source citations
Not stated
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
The referenced thermal manufacturing steps use process water that is recorded but not quantified in this dataset; this thermal model carries only the energy of those steps - deferred, not judged immaterial.
Uncertainty
No range defined.
Unit
L

Limitations and unquantified flows (3)

Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.

Wastewater

  • Not quantifiedWastewater and the pollutants it carries are not quantified on this dataset, although the inventory books wastewater-treatment sludge from the same steps.

General

  • The manufacturing residues that are ceramic-filled silicone ship on a general non-hazardous landfill route. A filled silicone is largely mineral once its polymer has burned, so that route is a placeholder rather than a supported disposition, and establishing a material-specific fate for it is open research. The unfilled packaging polymer beside them takes the combustible-organic route instead. No recycling route on any of these residues is funded by a disclosed sale, so none is claimed.
  • These flows are named in this inventory but ship without a quantity, so their burden is not carried anywhere in the dataset: Process gases, thermal manufacturing steps; Process materials, thermal manufacturing steps; Process water, thermal manufacturing steps. Each row states its own reason on the row itself.

The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.

Database-wide boundary policy — applies to every REEL dataset

These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.

Use phase
Product operation is outside the cradle-to-gate scope.
End-of-life treatment
Recycling and disposal are outside the cradle-to-gate scope.
Distribution and retail
The gate is a finished component ready for integration into a higher-level assembly.
Inbound transport of raw materials
Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
Returnable shipping containers
Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
Photomask fabrication
A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
Employee transport, administration and R&D overhead
Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
Capital goods
Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
Precious metal recovery credits
Scrap recovery credits for precious metals are excluded pending data availability.
Wafer reclaim
Test wafers and scrap are outside the system boundary.

Inside the boundary, linked rather than modelled

Silicon ingot growth and wafer slicing
Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
Freight between production stages
Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.

Cut-off criteria

A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.

Included regardless of the cut-off

  • Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
  • Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
  • Volatile organics (photoresist solvents, PGMEA) - air quality
  • Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
  • Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol