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Overview

General comment

Metal Electrode Leadless Face (MELF) resistor. Cylindrical ceramic body with metal end caps for SMD mounting. Superior performance vs chip resistors: better pulse handling, lower noise, tighter tolerance. Common in automotive and high-reliability applications. Available as metal film (precision) or carbon film (general purpose) variants.

Technology
Metal Film, Cylindrical SMD
Geography
Global average data from equipment vendor specifications and industry literature

System boundary

System boundary - Resistor MELFSystem boundary figure: identity, gate in, entering flows, the dashed system boundary and the unit processes inside it, the reference product, emissions and waste, and below it the flows that are recorded but not quantified. No inventory quantities.Resistor MELFGATE INRaw ceramic/metal materialsENTERING FLOWSElectricityWaterProcess gasesMaterialsSYSTEM BOUNDARYMODELLED PROCESS SEQUENCEProcess sequenceCeramic rodFilm depositionLaser trimmingEnd cap attachmentProtective coatingTestingREFERENCE PRODUCTResistor MELFTested and taped passive componentEMISSIONS AND WASTEEmissions to airEmissions to waterWaste routesRECORDED BUT NOT QUANTIFIEDIn scope, left out of the quantified inventoryCut off below the significance threshold, or with no background dataset available - each is listed with its reason1FLOWsystem boundaryreference flowentering flowemission / waste

The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.

Download this figure (SVG)

Data quality and references

Composite DQI 2.9 Good
Reliability
2.6
Completeness
3.2
Temporal
2.6
Geographic
2.8
Technological
3.1
How the score is calculated: Sources used across more manufacturing steps have more influence. Sources that define assumptions for the whole model account for 50.0% of the total weighting.

Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.

Sampling procedure
Component vendor specifications, industry literature
Coverage status
Partial
Pedigree-scored source files
2 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.

Technosphere inputs

6 flows. Quantities are not published; they ship with the dataset on Circa.

Electricity, China (CN) ElectricitykWh · ±30%
Derivation basis
  • Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.

The sources for this row are listed below.

Source citations (dataset-level)
  • IEC 60115 Resistor Standards
  • Vishay MELF Application Notes
Background data
ecoinvent 3.12
Background dataset
electricity, medium voltage
Uncertainty
±30% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kWh
Fresh water WaterL · ±25%
Derivation basis
  • Stated by the manufacturing model as the water its own line uses, rescaled to the unit this dataset is reported in. It is not summed from individual operations and no manufacturing yield is applied to it.

The sources for this row are listed below.

Source citations
  • IEC 60115 Resistor Standards
  • Vishay MELF Application Notes
Background data
ecoinvent 3.12
Background dataset
tap water
Notes
Process and cleaning water
Uncertainty
±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
L
Argon Process gasg · ±25%
Derivation basis
  • Stated by the manufacturing model as the gas its own line uses, given as a volume and converted to a mass at standard temperature and pressure, then rescaled to the unit this dataset is reported in. It is not summed from individual operations and no manufacturing yield is applied to it.

The sources for this row are listed below.

Source citations
  • IEC 60115 Resistor Standards
  • Vishay MELF Application Notes
Background data
ecoinvent 3.12
Background dataset
argon, liquid
Uncertainty
±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ceramic Body Materialkg · -3% / +4.5%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

The sources for this row are listed below.

Source citations (dataset-level)
  • IEC 60115 Resistor Standards
  • Vishay MELF Application Notes
Background data
proxy-mapped
Background dataset
aluminium oxide, metallurgical
Notes
Purchased input grossed to fund the authored process loss booked as Al2O3 Rod Scrap (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-3% / +4.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
End Caps Ni Sn Materialkg · -3.4% / +5.7%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

The sources for this row are listed below.

Source citations (dataset-level)
  • IEC 60115 Resistor Standards
  • Vishay MELF Application Notes
Background data
proxy-mapped
Background dataset
nickel, class 1
Notes
Purchased input grossed to fund the authored process loss booked as End Cap Scrap, Ni Sn Termination (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-3.4% / +5.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Protective Coat Materialkg · -2.3% / +4.5%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

The sources for this row are listed below.

Source citations (dataset-level)
  • IEC 60115 Resistor Standards
  • Vishay MELF Application Notes
Background data
ecoinvent 3.12
Background dataset
epoxy resin, liquid
Notes
Purchased input grossed to fund the authored process loss booked as Epoxy Overspray (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-2.3% / +4.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg

Outputs and waste

Al2O3 Rod Scrap Solid wasteg · -33.3% / +50%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-33.3% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Sputtering Target Solid wasteg · -40% / +60%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-40% / +60% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Laser Trim Debris Solid wasteg · -50% / +100%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-50% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
End Cap Scrap Solid wasteg · -30.8% / +53.8%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-30.8% / +53.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ni Sn Termination Solid wasteg · -38.5% / +53.8%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, underground deposit
Uncertainty
-38.5% / +53.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Epoxy Overspray Solid wasteg · -25% / +50%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-25% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Test Failures Solid wastekg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
  • IEC 60115 Resistor Standards
  • Vishay MELF Application Notes
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Notes
Calculated reject material after accounting for the model's declared 99% manufacturing yield, applied to the material quantity this row is taken from.
Uncertainty
No range defined.
Unit
kg

Emissions to air

1 elementary flow released to air by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.

VOCs Emission to airg
Derivation basis
  • Authored at the model: emission factor declared by the model itself, converted from its authored unit to grams per functional unit. It is not re-derived from the process-gas inputs and no point-of-use abatement is applied to it; the model's own notes and sources carry the factor's basis

No source is attached to this row.

Source citations
Not stated
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
NMVOC, non-methane volatile organic compounds
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g

Emissions to water

No emissions to water are recorded at this level.

Flows not quantified

1 flow is recorded for this dataset but carries no quantity — cut off below the significance threshold, or with no background dataset available. It remains inside the declared system boundary; each is listed with its reason.

Cut off - below the significance threshold (1)

Metal Film Materialkg · -15.5% / +24.8%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

The sources for this row are listed below.

Source citations (dataset-level)
  • IEC 60115 Resistor Standards
  • Vishay MELF Application Notes
Background data
cut off
Background dataset
Not applicable: this flow is not quantified in the inventory.
Notes
Purchased input grossed to fund the authored process loss booked as Sputtering Target, Laser Trim Debris (mass-closure funding; the retained mass is the product-side figure).
Reason
Resistive-film material, recorded in this inventory. Its mass is a negligible fraction of the component and falls below the declared cut-off threshold, so no upstream production dataset is attached.
Uncertainty
-15.5% / +24.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg

The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.

Database-wide boundary policy — applies to every REEL dataset

These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.

Use phase
Product operation is outside the cradle-to-gate scope.
End-of-life treatment
Recycling and disposal are outside the cradle-to-gate scope.
Distribution and retail
The gate is a finished component ready for integration into a higher-level assembly.
Inbound transport of raw materials
Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
Returnable shipping containers
Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
Photomask fabrication
A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
Employee transport, administration and R&D overhead
Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
Capital goods
Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
Precious metal recovery credits
Scrap recovery credits for precious metals are excluded pending data availability.
Wafer reclaim
Test wafers and scrap are outside the system boundary.

Inside the boundary, linked rather than modelled

Silicon ingot growth and wafer slicing
Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
Freight between production stages
Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.

Cut-off criteria

A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.

Included regardless of the cut-off

  • Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
  • Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
  • Volatile organics (photoresist solvents, PGMEA) - air quality
  • Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
  • Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol