Overview
- Technology
- Resettable Fuse / Temperature Sensor, SMD Chip
- Geography
- Global average data from equipment vendor specifications and industry literature
System boundary
The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.
Data quality and references
Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.
- Sampling procedure
- Component vendor specifications, industry literature
- Coverage status
- Partial
- Pedigree-scored source files
- 2 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.
Technosphere inputs
4 flows. Quantities are not published; they ship with the dataset on Circa.
Electricity, China (CN) ElectricitykWh · -26.4% / +35.6%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.
The sources for this row are listed below.
- Source citations (dataset-level)
-
- TDK/EPCOS PTC Application Notes
- Murata POSISTOR datasheets
- Bourns MF-SM series datasheets
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Uncertainty
- -26.4% / +35.6% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
Polyethylene, high density, granulate Materialkg · -6.4% / +11.7%
- Source citations
-
- Bourns MF-SM series
- Geometric closure on this part's own declared outline and its own declared density basis
- Background data
- ecoinvent 3.12
- Background dataset
- polyethylene, high density, granulate
- Notes
- From Polymer Composite (45.0% hdpe). Semicrystalline matrix whose melt expansion gives the PTC switch. Purchased input grossed to fund the authored process loss booked as HDPE Scrap, Crosslinking Trim, Compounding Loss (mass-closure funding; the retained mass is the product-side figure).
- Uncertainty
- -6.4% / +11.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Ni Electrodes Materialkg · -4% / +7.1%
- Source citations
-
- Bourns MF-SM series
- Geometric closure on this part's own declared outline and its own declared density basis
- Background data
- ecoinvent 3.12
- Background dataset
- nickel, class 1
- Notes
- Purchased input grossed to fund the authored process loss booked as Ni Electrode Scrap (mass-closure funding; the retained mass is the product-side figure).
- Uncertainty
- -4% / +7.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Termination Materialkg · -1% / +1.4%
- Source citations
-
- Bourns MF-SM series
- Geometric closure on this part's own declared outline and its own declared density basis
- Background data
- proxy-mapped
- Background dataset
- nickel, class 1
- Notes
- Purchased input grossed to fund the authored process loss booked as Ni Sn Termination (mass-closure funding; the retained mass is the product-side figure).
- Uncertainty
- -1% / +1.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Outputs and waste
HDPE Scrap Solid wasteg · -26% / +48.4%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- -26% / +48.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Crosslinking Trim Solid wasteg · -25.9% / +47.5%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- -25.9% / +47.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Compounding Loss Solid wasteg · -37.4% / +66.7%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- -37.4% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Ni Electrode Scrap Solid wasteg · -37.4% / +66.7%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- -37.4% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Ni Sn Termination Solid wasteg · -42.3% / +57.7%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of hazardous waste, underground deposit
- Uncertainty
- -42.3% / +57.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Test Failures Solid wastekg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below are this dataset's own bibliography. They are not tied to this row.
- Source citations (dataset-level)
- Inherited from this dataset's own bibliography, not tied to this row:
- Bourns MF-SM series
- Geometric closure on this part's own declared outline and its own declared density basis
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Notes
- Calculated reject material after accounting for the model's declared 99% manufacturing yield, applied to the material quantity this row is taken from.
- Uncertainty
- No range defined.
- Unit
- kg
Emissions to air
No emissions to air are recorded at this level.
Emissions to water
No emissions to water are recorded at this level.
Flows not quantified
2 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.
Cut off - below the significance threshold (2)
Carbon black (conductive filler) Materialkg
- Source citations
-
- Bourns MF-SM series
- Geometric closure on this part's own declared outline and its own declared density basis
- Background data
- cut off
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Notes
- From Polymer Composite (40.0% carbon black)
- Reason
- Conductive carbon-black filler, recorded in this inventory at its authored mass. The mapping carries no carbon-black production dataset, so the upstream burden is left unlinked rather than proxied to an unrelated carbon product.
- Uncertainty
- No range defined.
- Unit
- kg
Crosslinking and antioxidant additives Materialkg
- Source citations
-
- Bourns MF-SM series
- Geometric closure on this part's own declared outline and its own declared density basis
- Background data
- cut off
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Notes
- From Polymer Composite (15.0% additives)
- Reason
- Crosslinking agent and antioxidant package, recorded at the authored mass. Individual species are not disclosed by the vendor, so no upstream dataset is attached.
- Uncertainty
- No range defined.
- Unit
- kg
The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.
Database-wide boundary policy — applies to every REEL dataset
These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.
- Use phase
- Product operation is outside the cradle-to-gate scope.
- End-of-life treatment
- Recycling and disposal are outside the cradle-to-gate scope.
- Distribution and retail
- The gate is a finished component ready for integration into a higher-level assembly.
- Inbound transport of raw materials
- Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
- Returnable shipping containers
- Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
- Photomask fabrication
- A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
- Employee transport, administration and R&D overhead
- Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
- Capital goods
- Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
- Precious metal recovery credits
- Scrap recovery credits for precious metals are excluded pending data availability.
- Wafer reclaim
- Test wafers and scrap are outside the system boundary.
Inside the boundary, linked rather than modelled
- Silicon ingot growth and wafer slicing
- Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
- Freight between production stages
- Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.
Cut-off criteria
A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.
Included regardless of the cut-off
- Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
- Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
- Volatile organics (photoresist solvents, PGMEA) - air quality
- Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
- Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol
Polymer PTC (PPTC) resettable fuse. A carbon-black-filled polyethylene element whose resistance rises sharply when the polymer matrix expands past its melt transition, interrupting an overcurrent and resetting on cooling. The modelled bill is the polymer element with nickel electrodes and Ni/Sn terminations. Ceramic PTC thermistors, which switch on a doped barium-titanate ceramic and carry a different bill, are a separate part class and are NOT represented by this dataset.