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Overview

General comment

Polymer PTC (PPTC) resettable fuse. A carbon-black-filled polyethylene element whose resistance rises sharply when the polymer matrix expands past its melt transition, interrupting an overcurrent and resetting on cooling. The modelled bill is the polymer element with nickel electrodes and Ni/Sn terminations. Ceramic PTC thermistors, which switch on a doped barium-titanate ceramic and carry a different bill, are a separate part class and are NOT represented by this dataset.

Technology
Resettable Fuse / Temperature Sensor, SMD Chip
Geography
Global average data from equipment vendor specifications and industry literature

System boundary

System boundary - PTC Thermistor SMDSystem boundary figure: identity, gate in, entering flows, the dashed system boundary and the unit processes inside it, the reference product, emissions and waste, and below it the flows that are recorded but not quantified. No inventory quantities.PTC Thermistor SMDGATE INRaw polymer, filler and metal materialsENTERING FLOWSElectricityMaterialsSYSTEM BOUNDARYMODELLED PROCESS SEQUENCEProcess sequenceCompound mixingSheet extrusionElectrode laminationCrosslinkingDicingTerminationTestingREFERENCE PRODUCTPTC Thermistor SMDTested and taped passive componentEMISSIONS AND WASTEEmissions to airEmissions to waterWaste routesRECORDED BUT NOT QUANTIFIEDIn scope, left out of the quantified inventoryCut off below the significance threshold, or with no background dataset available - each is listed with its reason2FLOWSsystem boundaryreference flowentering flowemission / waste

The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.

Download this figure (SVG)

Data quality and references

Composite DQI 2.9 Good
Reliability
2.6
Completeness
3.2
Temporal
2.6
Geographic
2.8
Technological
3.1
How the score is calculated: Sources used across more manufacturing steps have more influence. Sources that define assumptions for the whole model account for 50.0% of the total weighting.

Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.

Sampling procedure
Component vendor specifications, industry literature
Coverage status
Partial
Pedigree-scored source files
2 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.

Technosphere inputs

4 flows. Quantities are not published; they ship with the dataset on Circa.

Electricity, China (CN) ElectricitykWh · -26.4% / +35.6%
Derivation basis
  • Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.

The sources for this row are listed below.

Source citations (dataset-level)
  • TDK/EPCOS PTC Application Notes
  • Murata POSISTOR datasheets
  • Bourns MF-SM series datasheets
Background data
ecoinvent 3.12
Background dataset
electricity, medium voltage
Uncertainty
-26.4% / +35.6% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kWh
Polyethylene, high density, granulate Materialkg · -6.4% / +11.7%
Source citations
  • Bourns MF-SM series
  • Geometric closure on this part's own declared outline and its own declared density basis
Background data
ecoinvent 3.12
Background dataset
polyethylene, high density, granulate
Notes
From Polymer Composite (45.0% hdpe). Semicrystalline matrix whose melt expansion gives the PTC switch. Purchased input grossed to fund the authored process loss booked as HDPE Scrap, Crosslinking Trim, Compounding Loss (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-6.4% / +11.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Ni Electrodes Materialkg · -4% / +7.1%
Source citations
  • Bourns MF-SM series
  • Geometric closure on this part's own declared outline and its own declared density basis
Background data
ecoinvent 3.12
Background dataset
nickel, class 1
Notes
Purchased input grossed to fund the authored process loss booked as Ni Electrode Scrap (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-4% / +7.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Termination Materialkg · -1% / +1.4%
Source citations
  • Bourns MF-SM series
  • Geometric closure on this part's own declared outline and its own declared density basis
Background data
proxy-mapped
Background dataset
nickel, class 1
Notes
Purchased input grossed to fund the authored process loss booked as Ni Sn Termination (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-1% / +1.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg

Outputs and waste

HDPE Scrap Solid wasteg · -26% / +48.4%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-26% / +48.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Crosslinking Trim Solid wasteg · -25.9% / +47.5%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-25.9% / +47.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Compounding Loss Solid wasteg · -37.4% / +66.7%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-37.4% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ni Electrode Scrap Solid wasteg · -37.4% / +66.7%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-37.4% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ni Sn Termination Solid wasteg · -42.3% / +57.7%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, underground deposit
Uncertainty
-42.3% / +57.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Test Failures Solid wastekg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
  • Bourns MF-SM series
  • Geometric closure on this part's own declared outline and its own declared density basis
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Notes
Calculated reject material after accounting for the model's declared 99% manufacturing yield, applied to the material quantity this row is taken from.
Uncertainty
No range defined.
Unit
kg

Emissions to air

No emissions to air are recorded at this level.

Emissions to water

No emissions to water are recorded at this level.

Flows not quantified

2 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.

Cut off - below the significance threshold (2)

Carbon black (conductive filler) Materialkg
Source citations
  • Bourns MF-SM series
  • Geometric closure on this part's own declared outline and its own declared density basis
Background data
cut off
Background dataset
Not applicable: this flow is not quantified in the inventory.
Notes
From Polymer Composite (40.0% carbon black)
Reason
Conductive carbon-black filler, recorded in this inventory at its authored mass. The mapping carries no carbon-black production dataset, so the upstream burden is left unlinked rather than proxied to an unrelated carbon product.
Uncertainty
No range defined.
Unit
kg
Crosslinking and antioxidant additives Materialkg
Source citations
  • Bourns MF-SM series
  • Geometric closure on this part's own declared outline and its own declared density basis
Background data
cut off
Background dataset
Not applicable: this flow is not quantified in the inventory.
Notes
From Polymer Composite (15.0% additives)
Reason
Crosslinking agent and antioxidant package, recorded at the authored mass. Individual species are not disclosed by the vendor, so no upstream dataset is attached.
Uncertainty
No range defined.
Unit
kg

The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.

Database-wide boundary policy — applies to every REEL dataset

These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.

Use phase
Product operation is outside the cradle-to-gate scope.
End-of-life treatment
Recycling and disposal are outside the cradle-to-gate scope.
Distribution and retail
The gate is a finished component ready for integration into a higher-level assembly.
Inbound transport of raw materials
Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
Returnable shipping containers
Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
Photomask fabrication
A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
Employee transport, administration and R&D overhead
Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
Capital goods
Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
Precious metal recovery credits
Scrap recovery credits for precious metals are excluded pending data availability.
Wafer reclaim
Test wafers and scrap are outside the system boundary.

Inside the boundary, linked rather than modelled

Silicon ingot growth and wafer slicing
Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
Freight between production stages
Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.

Cut-off criteria

A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.

Included regardless of the cut-off

  • Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
  • Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
  • Volatile organics (photoresist solvents, PGMEA) - air quality
  • Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
  • Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol