Overview
- Technology
- Power Conversion, Intermediate Bus Converter
- Geography
- Global average data from equipment vendor specifications and industry literature
System boundary
The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.
Data quality and references
Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.
- Sampling procedure
- Component vendor specifications, academic papers, industry literature
- Coverage status
- Composed from linked REEL datasets
- Pedigree-scored source files
- 77 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.
Technosphere inputs
13 flows. Quantities are not published; they ship with the dataset on Circa.
High-side switches REEL datasetunit
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- Power MOSFET, TO-220, 180nm
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Adjusted for assembly yield.
- Uncertainty
- No range defined.
- Unit
- unit
Low-side synchronous rectifier REEL datasetunit
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- Power MOSFET, TO-220, 180nm
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Adjusted for assembly yield.
- Uncertainty
- No range defined.
- Unit
- unit
4-phase digital controller with PMBus REEL datasetunit
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- PMIC, QFN 4x4, 180nm
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Adjusted for assembly yield.
- Uncertainty
- No range defined.
- Unit
- unit
High-side + low-side driver REEL datasetunit
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- Analog IC, SOP-8, 180nm
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Adjusted for assembly yield.
- Uncertainty
- No range defined.
- Unit
- unit
Input bulk capacitors REEL datasetunit
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- Aluminum Electrolytic
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Quantity is in reference-component equivalents, not pieces: this entry's declared total mass divided by the referenced dataset's reference-component mass, then adjusted for assembly yield. Read it against that reference mass, not against any piece count in this row's name.
- Uncertainty
- No range defined.
- Unit
- unit
Output bulk capacitors REEL datasetunit
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- Aluminum Electrolytic
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Quantity is in reference-component equivalents, not pieces: this entry's declared total mass divided by the referenced dataset's reference-component mass, then adjusted for assembly yield. Read it against that reference mass, not against any piece count in this row's name.
- Uncertainty
- No range defined.
- Unit
- unit
X7R ceramic capacitors REEL datasetunit
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- MLCC X7R
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Adjusted for assembly yield.
- Uncertainty
- No range defined.
- Unit
- unit
Heavy copper PCB REEL datasetm2
- Derivation basis
-
- Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.
No source is attached to this row.
- Source citations
- Not stated
- Upstream REEL dataset
- 4-Layer FR4 PCB, ENIG finish
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Notes
- Adjusted for assembly yield.
- Uncertainty
- No range defined.
- Unit
- m2
Aluminum 6063 billet Materialkg · -1.3% / +1.1%
- Source citations
-
- Castool. (2022). Billet Geometry and Scrap Allocation
- Background data
- proxy-mapped
- Background dataset
- aluminium, wrought alloy
- Uncertainty
- -1.3% / +1.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Copper Conductor Materialkg · -33.5% / +66.5%
- Derivation basis
-
- Estimate
- REEL derivation: engineering estimate of power-delivery component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- Open Compute Project 48V Power Architecture
- Background data
- ecoinvent 3.12
- Background dataset
- copper, cathode
- Uncertainty
- -33.5% / +66.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Lead Frame Materialkg · -40% / +60%
- Derivation basis
-
- Estimate
- REEL derivation: engineering estimate of power-delivery component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- Open Compute Project 48V Power Architecture
- Background data
- ecoinvent 3.12
- Background dataset
- copper, cathode
- Uncertainty
- -40% / +60% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Component inbound, CN component supply to CN PSU assembly - Road Freight transporttkm · -40% / +400%
- Derivation basis
-
- Specified for this manufacturing operation and scaled to the dataset's functional unit.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- transport, freight, lorry, unspecified
- Notes
- Inbound freight uses the net-of-market mass basis: parent product mass after subtracting material mapped to ecoinvent markets, because those market datasets already include their own freight. Ref-linked components remain in the transported mass as discrete goods. Bulk tray or light carton shipping packaging is included at the class-specific factor while its production burden is excluded.
- Uncertainty
- -40% / +400% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- tkm — tonne-kilometres, a transport effort rather than a mass
Electricity, Global (GLO) ElectricitykWh · -31.8% / +53.2%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.
- REEL derivation: engineering estimate of power-delivery component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- Open Compute Project 48V Power Architecture
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Notes
- Energy demand from power inductor, adjusted for assembly yield.
- Uncertainty
- -31.8% / +53.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
Outputs and waste
Mold Flash Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Rejected Units Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Aluminum extrusion scrap Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for aluminium scrap, new
- Uncertainty
- No range defined.
- Unit
- g
Anodizing sludge Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of hazardous waste, underground deposit
- Uncertainty
- No range defined.
- Unit
- g
Process solid waste, component assembly steps Solid wastekg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- kg
Emissions to air
No emissions to air are recorded at this level.
Emissions to water
No emissions to water are recorded at this level.
Flows not quantified
1 flow is recorded for this dataset but carries no quantity — cut off below the significance threshold, or with no background dataset available. It remains inside the declared system boundary; each is listed with its reason.
Not modelled (1)
Magnetic Composite Materialkg · -42.9% / +71.5%
- Derivation basis
-
- Estimate
- REEL derivation: engineering estimate of power-delivery component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- Open Compute Project 48V Power Architecture
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The quantified material is retained, but its authored name does not identify a sufficiently specific background dataset or defensible proxy; background modeling remains an explicit gap.
- Uncertainty
- -42.9% / +71.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Limitations and unquantified flows (2)
Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.
Waste
- These flows are named in this inventory but ship without a quantity, so their burden is not carried anywhere in the dataset: Process solid waste, component assembly steps. Each row states its own reason on the row itself.
General
- The number this dataset publishes for its aluminum electrolytic capacitor rows is not a count of capacitors. The capacitor dataset those rows draw on describes one small radial part and states that part's mass, and the quantity is worked out as the ratio of the mass declared here to that reference part - so a row for a few large bulk capacitors is published as many times that many reference parts. The materials the rows carry are right in total, because the same ratio reproduces the capacitor mass this dataset declares, and that declared mass was checked against manufacturer datasheets for the same voltage and capacitance and sits inside the published range. What the shipped electricity figure IS, plainly: the reading in which a capacitor's manufacturing energy grows in proportion to its mass, applied through that same ratio. That reading is not established, and the two things known about it point in OPPOSITE directions. Against it: roughly a seventh to a quarter of the reference part's electricity is spent on steps that happen once per capacitor however large it is - welding the tabs, closing the can, sleeving, testing, packing, and on the wider reading the ageing soak - and the ratio multiplies those by the full count, so on this reading they are over-counted. For it: the research this project registered for this component class puts the per-piece energy several times higher than the figure shipped here, and a 450 V part needs a far thicker anodic oxide than the 25 V part described, which takes more forming energy for every unit of foil - so the shipped figure may equally be too low. Which way the error runs is unresolved and no public measurement settles it. What is bounded is the size of it: these rows carry under two percent of this dataset's electricity, so the whole unresolved question is worth less than that in either direction.
The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.
Database-wide boundary policy — applies to every REEL dataset
These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.
- Use phase
- Product operation is outside the cradle-to-gate scope.
- End-of-life treatment
- Recycling and disposal are outside the cradle-to-gate scope.
- Distribution and retail
- The gate is a finished component ready for integration into a higher-level assembly.
- Inbound transport of raw materials
- Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
- Returnable shipping containers
- Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
- Photomask fabrication
- A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
- Employee transport, administration and R&D overhead
- Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
- Capital goods
- Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
- Precious metal recovery credits
- Scrap recovery credits for precious metals are excluded pending data availability.
- Wafer reclaim
- Test wafers and scrap are outside the system boundary.
Inside the boundary, linked rather than modelled
- Silicon ingot growth and wafer slicing
- Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
- Freight between production stages
- Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.
Cut-off criteria
A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.
Included regardless of the cut-off
- Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
- Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
- Volatile organics (photoresist solvents, PGMEA) - air quality
- Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
- Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol
500 W 48 V-to-12V intermediate bus converter for datacenter power distribution. Multi-phase synchronous buck topology with digital control. Part of 48 V rack architecture (OCP-compliant). High efficiency (>97%) for datacenter power savings.