Overview
- Technology
- Power Cable, AC Power Cord
- Geography
- Global average data from equipment vendor specifications and industry literature
System boundary
The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.
Data quality and references
Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.
- Sampling procedure
- Component vendor specifications, academic papers, industry literature
- Coverage status
- Partial
- Pedigree-scored source files
- 5 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.
Technosphere inputs
7 flows. Quantities are not published; they ship with the dataset on Circa.
Electricity, China (CN) ElectricitykWh · -33.2% / +64.4%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- Komax Alpha 530 termination line specifications
- Cirris 1100H+ User's Manual Version 4.7c, Cirris Systems Corporation
- E5071C Network Analyzer Installation Guide, Keysight Technologies
- Niehoff Magazine EN. Double bow buncher, RBD line MSM 86 specific energy
- Wire & Cable India Emagazine. Continuus-Properzi SAM machinery
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Uncertainty
- -33.2% / +64.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
ETP Copper Materialkg · -15.8% / +21.2%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEC 60320 Appliance Couplers Standard
- Background data
- ecoinvent 3.12
- Background dataset
- copper, cathode
- Uncertainty
- -15.8% / +21.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Polyvinyl Chloride Materialkg · -21.2% / +25%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEC 60320 Appliance Couplers Standard
- Background data
- ecoinvent 3.12
- Background dataset
- polyvinyl chloride, suspension polymerised
- Uncertainty
- -21.2% / +25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
PVC (molded body) Materialkg · ±19.6%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEC 60320 Appliance Couplers Standard
- Background data
- ecoinvent 3.12
- Background dataset
- polyvinyl chloride, suspension polymerised
- Uncertainty
- ±19.6% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Brass (CuZn37) Materialkg · -20.2% / +19.9%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEC 60320 Appliance Couplers Standard
- Background data
- ecoinvent 3.12
- Background dataset
- brass
- Uncertainty
- -20.2% / +19.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Steel (zinc-plated) Materialkg · -26.5% / +22.5%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEC 60320 Appliance Couplers Standard
- Background data
- ecoinvent 3.12
- Background dataset
- steel, low-alloyed, hot rolled
- Uncertainty
- -26.5% / +22.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Nickel (Ni) Materialkg · -28.1% / +30.7%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEC 60320 Appliance Couplers Standard
- Background data
- ecoinvent 3.12
- Background dataset
- nickel, class 1
- Uncertainty
- -28.1% / +30.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Outputs and waste
Rejected Assemblies Solid wastekg · -50.3% / +49.7%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- -50.3% / +49.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Copper Scrap Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Niehoff Magazine EN. Double bow buncher, RBD line MSM 86 specific energy
- Wire & Cable India Emagazine. Continuus-Properzi SAM machinery
- HH-16 Multi wire Intermediate /fine wire drawing machine with annealing. Hooha HK
- Niehoff 2017-2018 Cable Industry Guide. (MSM 86, R 502)
- An Ultra-Fast Annealing Treatment by Electropulsing during Pure Copper Wire Drawing
- Leading the way in sustainable lubrication. CONDAT Lubricants
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for copper scrap, sorted, pressed
- Uncertainty
- No range defined.
- Unit
- g
Spent Lubricant Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Niehoff Magazine EN. Double bow buncher, RBD line MSM 86 specific energy
- Wire & Cable India Emagazine. Continuus-Properzi SAM machinery
- HH-16 Multi wire Intermediate /fine wire drawing machine with annealing. Hooha HK
- Niehoff 2017-2018 Cable Industry Guide. (MSM 86, R 502)
- An Ultra-Fast Annealing Treatment by Electropulsing during Pure Copper Wire Drawing
- Leading the way in sustainable lubrication. CONDAT Lubricants
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of hazardous waste, hazardous waste incineration, with energy recovery
- Uncertainty
- No range defined.
- Unit
- g
PVC Scrap Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Niehoff Magazine EN. Double bow buncher, RBD line MSM 86 specific energy
- Wire & Cable India Emagazine. Continuus-Properzi SAM machinery
- HH-16 Multi wire Intermediate /fine wire drawing machine with annealing. Hooha HK
- Niehoff 2017-2018 Cable Industry Guide. (MSM 86, R 502)
- An Ultra-Fast Annealing Treatment by Electropulsing during Pure Copper Wire Drawing
- Leading the way in sustainable lubrication. CONDAT Lubricants
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Jacket Strip Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Komax Alpha 530 / UniCrimp 208 Specifications, Komax Group, Published 2022
- JacketStrip 8310 Technical Specifications, Symartech
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- HK-500 Triple Twisting Machine for CAT5/CAT6 Cable Manufacturing, HK Cable Machine
- 48 Spindles Steel Wire Braiding Machine Specifications, Shenzhen Adp Communication Technology
- 16 Spindle Braiding Machine Product Data, Srichand Engineering
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Conductor Trim Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Komax Alpha 530 / UniCrimp 208 Specifications, Komax Group, Published 2022
- JacketStrip 8310 Technical Specifications, Symartech
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- HK-500 Triple Twisting Machine for CAT5/CAT6 Cable Manufacturing, HK Cable Machine
- 48 Spindles Steel Wire Braiding Machine Specifications, Shenzhen Adp Communication Technology
- 16 Spindle Braiding Machine Product Data, Srichand Engineering
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for copper scrap, sorted, pressed
- Uncertainty
- No range defined.
- Unit
- g
Label Backing Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Komax Alpha 530 / UniCrimp 208 Specifications, Komax Group, Published 2022
- JacketStrip 8310 Technical Specifications, Symartech
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- HK-500 Triple Twisting Machine for CAT5/CAT6 Cable Manufacturing, HK Cable Machine
- 48 Spindles Steel Wire Braiding Machine Specifications, Shenzhen Adp Communication Technology
- 16 Spindle Braiding Machine Product Data, Srichand Engineering
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Emissions to air
No emissions to air are recorded at this level.
Emissions to water
No emissions to water are recorded at this level.
Flows not quantified
4 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.
Not modelled (4)
Process materials, cable fabrication steps Materialkg
- Derivation basis
- Not stated
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The referenced fabrication steps consume process materials that are recorded but not quantified in this dataset; this cable model carries only the energy of those steps - deferred, not judged immaterial.
- Uncertainty
- No range defined.
- Unit
- kg
Process chemicals, cable fabrication steps Process chemicalkg
- Derivation basis
- Not stated
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The referenced fabrication steps consume process chemicals that are recorded but not quantified in this dataset; this cable model carries only the energy of those steps - deferred, not judged immaterial.
- Uncertainty
- No range defined.
- Unit
- kg
Process gases, cable fabrication steps Process gaskg
- Derivation basis
- Not stated
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The referenced fabrication steps consume process gases that are recorded but not quantified in this dataset; this cable model carries only the energy of those steps - deferred, not judged immaterial.
- Uncertainty
- No range defined.
- Unit
- kg
Process water, cable fabrication steps WaterL
- Derivation basis
- Not stated
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The referenced fabrication steps use process water that is recorded but not quantified in this dataset; this cable model carries only the energy of those steps - deferred, not judged immaterial.
- Uncertainty
- No range defined.
- Unit
- L
Limitations and unquantified flows (1)
Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.
- These flows are named in this inventory but ship without a quantity, so their burden is not carried anywhere in the dataset: Process chemicals, cable fabrication steps; Process gases, cable fabrication steps; Process materials, cable fabrication steps; Process water, cable fabrication steps. Each row states its own reason on the row itself.
The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.
Database-wide boundary policy — applies to every REEL dataset
These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.
- Use phase
- Product operation is outside the cradle-to-gate scope.
- End-of-life treatment
- Recycling and disposal are outside the cradle-to-gate scope.
- Distribution and retail
- The gate is a finished component ready for integration into a higher-level assembly.
- Inbound transport of raw materials
- Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
- Returnable shipping containers
- Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
- Photomask fabrication
- A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
- Employee transport, administration and R&D overhead
- Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
- Capital goods
- Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
- Precious metal recovery credits
- Scrap recovery credits for precious metals are excluded pending data availability.
- Wafer reclaim
- Test wafers and scrap are outside the system boundary.
Inside the boundary, linked rather than modelled
- Silicon ingot growth and wafer slicing
- Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
- Freight between production stages
- Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.
Cut-off criteria
A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.
Included regardless of the cut-off
- Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
- Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
- Volatile organics (photoresist solvents, PGMEA) - air quality
- Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
- Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol
Standard IEC C13 power cord with NEMA 5-15P plug for North American applications. Rated for 10 A/125 V (1250 W); the IEC 60320-1 coupler rating is 10 A at 250 V. Three-conductor SVT or SJT cable with 18 AWG or 16 AWG conductors. The standard cord feeding servers, monitors, network equipment, and general IT infrastructure from a rack PDU or wall outlet. UL/CSA listed.