Overview
- Technology
- Optical fiber production - OVD preform, high-speed draw, dual-layer UV-cured acrylate coating
- Geography
- Global average data from equipment vendor specifications and industry literature
System boundary
The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.
Data quality and references
Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.
- Sampling procedure
- Component vendor specifications, academic papers, industry literature
- Coverage status
- Partial
- Pedigree-scored source files
- 3 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.
Technosphere inputs
15 flows. Quantities are not published; they ship with the dataset on Circa.
Chlorine Materialkg · -75% / +150%
- Derivation basis
-
- Engineering estimate from glass chemistry
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- chlorine, liquid
- Uncertainty
- -75% / +150% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Germanium tetrachloride (GeCl4) Materialkg · ±50%
- Source citations
-
- Validated single-mode optical fibre reference inventory (PH5 research), reconciled to this process functional unit
- Background data
- proxy-mapped
- Background dataset
- gallium, high-grade
- Uncertainty
- ±50% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Helium Materialkg · -60% / +100%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- helium
- Uncertainty
- -60% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Hydrogen Materialkg · -50% / +100%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- hydrogen, gaseous, low pressure
- Uncertainty
- -50% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Ink/color coding Materialkg · ±66.7%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- proxy-mapped
- Background dataset
- methyl methacrylate
- Uncertainty
- ±66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Oxygen Materialkg · -50% / +100%
- Derivation basis
-
- Engineering estimate from stoichiometry + excess
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- oxygen, liquid
- Uncertainty
- -50% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Primary coating (UV-cured urethane acrylate, soft) Materialkg · ±21.7%
- Source citations
-
- patents.google.com (date not recorded). EP Patent - Low Density UV-Curable Optical Fiber Coating. Patent.
- Background data
- proxy-mapped
- Background dataset
- methyl methacrylate
- Uncertainty
- ±21.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Secondary coating (UV-cured urethane acrylate, hard) Materialkg · ±25%
- Source citations
-
- patents.google.com (date not recorded). EP Patent - Low Density UV-Curable Optical Fiber Coating. Patent.
- Background data
- proxy-mapped
- Background dataset
- methyl methacrylate
- Uncertainty
- ±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Silicon tetrachloride (SiCl4) Materialkg · -46.7% / +33.3%
- Source citations
-
- Validated single-mode optical fibre reference inventory (PH5 research), reconciled to this process functional unit
- Background data
- CarbonMinds
- Background dataset
- silicon tetrachloride
- Uncertainty
- -46.7% / +33.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Electricity, China (CN) ElectricitykWh · -6.5% / +8.9%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Uncertainty
- -6.5% / +8.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
Process water WaterL · -40.1% / +120.3%
- Derivation basis
-
- Calculated from process-water and ultrapure-water demand across all manufacturing operations. This model includes no facility support, so the demand is the manufacturing operations alone. The fresh intake shown is that demand less the share reused under the water-recycling scenario this dataset assumes, and wastewater follows the same balance.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- tap water
- Notes
- Aggregated water demand of this dataset's production stages.
- Uncertainty
- -40.1% / +120.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- L
Helium (furnace atmosphere + cooling) Process gasg · -90% / +200%
- Source citations
-
- rosendahlnextrom.com (date not recorded). Helium Recovery Systems for Producers of Optical Fiber. Web page.
- Background data
- ecoinvent 3.12
- Background dataset
- helium
- Uncertainty
- -90% / +200% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Argon (furnace atmosphere, modern) Process gasg · -100% / +390%
- Source citations
-
- rosendahlnextrom.com (date not recorded). Largest Fiber Draw Furnace - NIF 230. Web page.
- rosendahlnextrom.com (date not recorded). Helium Recovery Systems for Producers of Optical Fiber. Web page.
- Background data
- ecoinvent 3.12
- Background dataset
- argon, liquid
- Uncertainty
- -100% / +390% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Nitrogen (UV cure inerting) Process gasg · -62.5% / +87.5%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- nitrogen, liquid
- Uncertainty
- -62.5% / +87.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Natural gas, burned in industrial furnace (facility heating, low-NOx) Process chemicalMJ · -7.5% / +55.9%
- Source citations
-
- mdpi.com (date not recorded). Carbon Footprint Estimation in Fiber Optics Industry: A Case Study of OFS Fitel, LLC. Peer-reviewed paper.
- Background data
- ecoinvent 3.12
- Background dataset
- heat production, natural gas, at industrial furnace low-NOx >100kW
- Uncertainty
- -7.5% / +55.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- MJ
Outputs and waste
Wastewater Wastewaterm3 · -40.1% / +120.3%
- Derivation basis
-
- Calculated from the water balance: fresh-water input minus evaporation.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- carried, no background dataset
- Background dataset
- No treatment route recorded for this output.
- Uncertainty
- -40.1% / +120.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m3
Soot scrap (un-deposited SiO2) Solid wasteg
- Derivation basis
-
- Mass-balance closure on this file's own precursor, product and deposition-split rows
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Validated single-mode optical fibre reference inventory (PH5 research), reconciled to this process functional unit
- mdpi.com (date not recorded). Carbon Footprint Estimation in Fiber Optics Industry: A Case Study of OFS Fitel, LLC. Peer-reviewed paper.
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Scrubber sludge (HCl neutralization) Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below are this dataset's own bibliography. They are not tied to this row.
- Source citations (dataset-level)
- Inherited from this dataset's own bibliography, not tied to this row:
- Validated single-mode optical fibre reference inventory (PH5 research), reconciled to this process functional unit
- mdpi.com (date not recorded). Carbon Footprint Estimation in Fiber Optics Industry: A Case Study of OFS Fitel, LLC. Peer-reviewed paper.
- IPCC 2019 Guidelines Vol 3 Ch 6
- EPA 40 CFR Part 98 Subpart I (2024)
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of hazardous waste, underground deposit
- Uncertainty
- No range defined.
- Unit
- g
Fiber scrap (start-up + excursions) Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- rosendahlnextrom.com (date not recorded). Helium Recovery Systems for Producers of Optical Fiber. Web page.
- rosendahlnextrom.com (date not recorded). Largest Fiber Draw Furnace - NIF 230. Web page.
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Coating waste (purge, drips, start-up) Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of hazardous waste, hazardous waste incineration, with energy recovery
- Uncertainty
- No range defined.
- Unit
- g
Emissions to air
2 elementary flows released to air by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.
Hydrogen chloride (from scrubber) Emission to airg
- Source citations
-
- US Patents 6923024 and 4608070 (vapor-deposition preform manufacture and precursor/deposition context only); wet scrubbing is an industry-practice DECLARED ESTIMATE
- Compartment
- Air (non-urban air or from high stacks)
- Formula
- HCl
- CAS number
- 7647-01-0
- ecoinvent 3.12 elementary flow
- Hydrochloric acid
- Uncertainty
- No range defined.
- Unit
- g
VOCs Emission to airg
- Source citations
-
- mdpi.com (date not recorded). Carbon Footprint Estimation in Fiber Optics Industry: A Case Study of OFS Fitel, LLC. Peer-reviewed paper.
- Compartment
- Air (non-urban air or from high stacks)
- ecoinvent 3.12 elementary flow
- NMVOC, non-methane volatile organic compounds
- Uncertainty
- No range defined.
- Unit
- g
Emissions to water
2 elementary flows released to water by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.
Chloride Emission to waterg
- Derivation basis
-
- Stoichiometric from SiCl4 + GeCl4 + Cl2 inputs; US Patents 6923024 and 4608070 support vapor-deposition preform manufacture and precursor/deposition context only; wet scrubbing is an industry-practice DECLARED ESTIMATE
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Water (surface water)
- Formula
- Cl-
- CAS number
- 16887-00-6
- ecoinvent 3.12 elementary flow
- Chloride
- Uncertainty
- No range defined.
- Unit
- g
Suspended silica Emission to waterg
- Derivation basis
-
- Mass-balance closure on this file's own precursor, product and deposition-split rows
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Water (surface water)
- ecoinvent 3.12 elementary flow
- Suspended solids, unspecified
- Uncertainty
- No range defined.
- Unit
- g
Flows not quantified
No flows are recorded for this dataset without a quantity.
Limitations and unquantified flows (2)
Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.
- The glass scrapped at the draw tower is reported as waste but is not added to the glass the preform stage must supply: the preform inventory is stated for exactly the glass that reaches the finished fiber. The silicon balance therefore closes at the preform and carries this small drawn-glass loss outside it.
- Electricity and water on this dataset are about 0.3 and 1.6 percent higher than the totals computed for the manufacturing stages, because the stages taken from separate process inventories are reported per unit of saleable output while the plant-area allocations are reported as measured. The difference is a reporting convention, not additional consumption, and it is smaller than the uncertainty on either figure.
The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.
Database-wide boundary policy — applies to every REEL dataset
These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.
- Use phase
- Product operation is outside the cradle-to-gate scope.
- End-of-life treatment
- Recycling and disposal are outside the cradle-to-gate scope.
- Distribution and retail
- The gate is a finished component ready for integration into a higher-level assembly.
- Inbound transport of raw materials
- Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
- Returnable shipping containers
- Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
- Photomask fabrication
- A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
- Employee transport, administration and R&D overhead
- Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
- Capital goods
- Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
- Precious metal recovery credits
- Scrap recovery credits for precious metals are excluded pending data availability.
- Wafer reclaim
- Test wafers and scrap are outside the system boundary.
Inside the boundary, linked rather than modelled
- Silicon ingot growth and wafer slicing
- Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
- Freight between production stages
- Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.
Cut-off criteria
A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.
Included regardless of the cut-off
- Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
- Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
- Volatile organics (photoresist solvents, PGMEA) - air quality
- Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
- Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol
Production covered
Single-mode optical fiber (ITU-T G.652.D) production: Outside Vapor Deposition preform fabrication, high-speed drawing, and in-line dual-layer UV-cured acrylate coating. The functional unit is one kilometer of finished coated fiber. Every quantity on this dataset is per kilometer of fiber - not per meter, per spool, or per finished cable - and the declared product mass is the mass of that one kilometer.
Modelling choices
A consuming dataset must convert its own fiber length to kilometers before scaling this inventory.