Overview
- Technology
- Board-to-Cable Connector, Flexible Circuit Connector
- Geography
- Global average data from equipment vendor specifications and industry literature
System boundary
The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.
Data quality and references
Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.
- Sampling procedure
- Component vendor specifications, academic papers, industry literature
- Coverage status
- Partial
- Pedigree-scored source files
- 5 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.
Technosphere inputs
5 flows. Quantities are not published; they ship with the dataset on Circa.
Electricity, China (CN) ElectricitykWh · -40% / +45.4%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.
- REEL derivation: engineering estimate of connector and electromechanical component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- TE Connectivity FPC/FFC Connectors
- Hirose FPC/FFC Connector Series
- Molex FFC/FPC Connectors
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Uncertainty
- -40% / +45.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
LCP (Liquid Crystal Polymer) Materialkg · -26.3% / +21.1%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of connector and electromechanical component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- TE Connectivity FPC/FFC Connectors
- Hirose FPC/FFC Connector Series
- Molex FFC/FPC Connectors
- Background data
- proxy-mapped
- Background dataset
- glass fibre reinforced plastic, polyamide, injection moulded
- Uncertainty
- -26.3% / +21.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
C5191 Phosphor Bronze Materialkg · -16.7% / +25.8%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of connector and electromechanical component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- TE Connectivity FPC/FFC Connectors
- Hirose FPC/FFC Connector Series
- Molex FFC/FPC Connectors
- Background data
- ecoinvent 3.12
- Background dataset
- bronze
- Uncertainty
- -16.7% / +25.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Matte Tin Materialkg · -37.5% / +50%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of connector and electromechanical component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- TE Connectivity FPC/FFC Connectors
- Hirose FPC/FFC Connector Series
- Molex FFC/FPC Connectors
- Background data
- ecoinvent 3.12
- Background dataset
- tin
- Uncertainty
- -37.5% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Nickel Materialkg · ±40%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of connector and electromechanical component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- TE Connectivity FPC/FFC Connectors
- Hirose FPC/FFC Connector Series
- Molex FFC/FPC Connectors
- Background data
- ecoinvent 3.12
- Background dataset
- nickel, class 1
- Uncertainty
- ±40% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Outputs and waste
Phosphor Bronze Contacts Solid wastekg · -9.1% / +21.2%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for copper scrap, sorted, pressed
- Uncertainty
- -9.1% / +21.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Lcp Runners Solid wastekg · -29.8% / +22.8%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- -29.8% / +22.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Rejected Assemblies Solid wasteg · -48% / +52%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- -48% / +52% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- g
Plating Sludge Solid wasteg
- Source citations
-
- Characterization of electroplating wastewater sludges. Identifies 547 mg/L raw Ni in wastewater and 140-160 g/m2 filter cloth dewatering
- Removal kinetics of heavy metals from electroplating effluents
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for metalliferous hydroxide sludge
- Uncertainty
- No range defined.
- Unit
- g
Drag Out Loss Wastewaterg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Nordelöf et al. Scalable LCI of automotive power electronics. (Electroplating generic energy modeling and functional LCA scaling)
- EPA documentation on cyanide destruction and gold plating classifications (Acid Gold Cyanide specifics)
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- wastewater treatment (contaminant load carried in the rinse effluent)
- Uncertainty
- No range defined.
- Unit
- g
Packaging Scrap Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Emissions to air
No emissions to air are recorded at this level.
Emissions to water
No emissions to water are recorded at this level.
Flows not quantified
No flows are recorded for this dataset without a quantity.
Limitations and unquantified flows (2)
Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.
- Not quantifiedElectricity for installing the flip-lock actuator onto the housing is not quantified. The contacts' insertion energy is included; the actuator installation that follows it is a separate mechanical operation for which no measured or published energy was located.
- Not quantifiedBath water, bath chemistry and rinse-water effluent for the nickel, gold and tin plating steps are not quantified on this dataset. The plating sludge and drag-out solids those steps produce are included, so the inventory books the solid residues of a wet process whose water and chemical inputs it does not carry.
The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.
Database-wide boundary policy — applies to every REEL dataset
These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.
- Use phase
- Product operation is outside the cradle-to-gate scope.
- End-of-life treatment
- Recycling and disposal are outside the cradle-to-gate scope.
- Distribution and retail
- The gate is a finished component ready for integration into a higher-level assembly.
- Inbound transport of raw materials
- Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
- Returnable shipping containers
- Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
- Photomask fabrication
- A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
- Employee transport, administration and R&D overhead
- Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
- Capital goods
- Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
- Precious metal recovery credits
- Scrap recovery credits for precious metals are excluded pending data availability.
- Wafer reclaim
- Test wafers and scrap are outside the system boundary.
Inside the boundary, linked rather than modelled
- Silicon ingot growth and wafer slicing
- Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
- Freight between production stages
- Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.
Cut-off criteria
A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.
Included regardless of the cut-off
- Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
- Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
- Volatile organics (photoresist solvents, PGMEA) - air quality
- Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
- Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol
Zero Insertion Force (ZIF) or Low Insertion Force (LIF) connectors for flexible printed circuits and flat flexible cables. Ubiquitous in mobile devices, laptops, displays, and consumer electronics. Fine-pitch designs (0.2-1.0mm) with flip-lock or slide-lock actuators. Available in top-contact and bottom-contact configurations.