Overview
- Technology
- High-Speed Data Cable, Direct Attach Copper (DAC)
- Geography
- Global average data from equipment vendor specifications and industry literature
System boundary
The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.
Data quality and references
Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.
- Sampling procedure
- Component vendor specifications, academic papers, industry literature
- Coverage status
- Partial
- Pedigree-scored source files
- 8 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.
Technosphere inputs
15 flows. Quantities are not published; they ship with the dataset on Circa.
Electricity, China (CN) ElectricitykWh · -39.1% / +76.9%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Made-in-China WL-FSJ550 automatic cable coil shrink wrapping machine specifications
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- Srichand Engineering; Heng Hui; Shenzhen Adp braiding machine specifications
- Komax Alpha 530 termination line specifications
- Cirris 1100H+ User's Manual Version 4.7c, Cirris Systems Corporation
- E5071C Network Analyzer Installation Guide, Keysight Technologies
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Uncertainty
- -39.1% / +76.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
Fresh water WaterL · ±25%
- Derivation basis
-
- Calculated from process-water and ultrapure-water demand across all manufacturing operations. This model includes no facility support, so the demand is the manufacturing operations alone. The fresh intake shown is that whole demand: the water-recycling scenario this dataset assumes reuses none of it, so nothing has been deducted, and wastewater follows the same balance.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- tap water
- Notes
- Process and cleaning water
- Uncertainty
- ±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- L
Copper, cathode Materialkg · -24.6% / +29.4%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- copper, cathode
- Notes
- From Silver-plated copper (stranded) (98.0% copper material)
- Uncertainty
- -24.6% / +29.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Wire drawing, copper Materialkg · -24.6% / +29.4%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- wire drawing, copper
- Notes
- From Silver-plated copper (stranded) (98.0% copper wire drawing). Transformation activity - does NOT include copper material
- Uncertainty
- -24.6% / +29.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Silver Materialkg · -21.6% / +46.9%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- silver
- Notes
- From Silver-plated copper (stranded) (2.0% silver plating). Thin silver coating on stranded copper (skin-effect at GHz)
- Uncertainty
- -21.6% / +46.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
FEP (Fluorinated Ethylene Propylene) Materialkg · -16.7% / +24.9%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- proxy-mapped
- Background dataset
- polyethylene, high density, granulate
- Uncertainty
- -16.7% / +24.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Aluminum/Polyester laminate Materialkg · -27.1% / +21.4%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- aluminium, wrought alloy
- Uncertainty
- -27.1% / +21.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Tin Materialkg · -25.6% / +23.9%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- tin
- Notes
- From Tinned copper braid (3.0% tin plating)
- Uncertainty
- -25.6% / +23.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
PVC (CM-rated) Materialkg · -23.3% / +20.4%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- polyvinyl chloride, suspension polymerised
- Uncertainty
- -23.3% / +20.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Release liner Materialkg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- polyethylene terephthalate, granulate, amorphous
- Uncertainty
- No range defined.
- Unit
- kg
Zinc alloy (die-cast) Materialkg · ±20%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- zamak ingot, 10% primary zinc input
- Uncertainty
- ±20% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Copper alloy (BeCu) Materialkg · ±20%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- proxy-mapped
- Background dataset
- copper, cathode
- Uncertainty
- ±20% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
FR-4 PCB Materialm2 · ±25%
- Derivation basis
-
- The linked board is the standard four-layer FR-4 dataset, whose reference product is one square metre of finished board. A kilogram booked against it carries no area, so a consumer either reads the number as that many square metres or, as this project's own screening did, withholds the row altogether; either way the link is lost. The reference area above is this row's own purchased board mass divided by the areal mass of that finished board, 2378.222375 g per square metre. The board states its own constituents per square metre and they are what that figure is built from: an FR-4 core at 1351 g, two prepreg plies at 420 g together, the copper that stays on the board once the pattern has been etched at 440 g, a cured double-sided solder mask at 165 g, and a surface finish at 2.222375 g. The finish term is the deposit the board's own finishing route leaves on it: nickel, the phosphorus co-deposited with it, and gold, each read from that route's own declarations. The board's summary line and its finer-grained finish block carry the same figure, so there is no longer a choice to make between them. The nickel salt bought to fund the deposit is a much larger and separate quantity, and the finishing step books it for itself. The same board states a purchased copper input of 1420 g and, separately, an etch loss of 980 g, which is about seven tenths of it. It also states a headline total of 3.15 kg per square metre. That headline is a purchased figure, not a finished one, and it reconciles with neither the purchased constituents, which come to 3.36 kg, nor the finished ones; a part buys a finished board, so the finished figure is the divisor here and the headline is deliberately not used. The purchased mass itself is unchanged and stays on the face; the band published on the row is the row's own authored mass band carried through the same division, and the uncertainty of the divisor is not propagated into it.
The sources for this row are listed below.
- Source citations
-
- ttm.com (date not recorded). TTM Technologies, "SA-002 Specification for Base Material", section 4.10. PDF document.
- isola-group.com (date not recorded). Isola Group, "Part No. PCL-FRP-370HR PREPREG - Informational Safety Data Sheet", Revision Date January 11, 2024. Safety data sheet.
- insulectro.com (date not recorded). Denkai America, "TOB-III High reliability electrodeposited copper foil" Technical Data Sheet, Rev May 4 2020 (Insulectro-hosted). Technical data sheet.
- de.beta-layout.com (date not recorded). MSC-Ditron, "FR-4 copper clad Laminate EP-84" TDS, created 11/16/2006 (beta-layout-hosted). Technical data sheet.
- eurocircuits.com (date not recorded). Eurocircuits, "Tolerances on Copper Thickness" (fabricator technical guideline).
- z-zero.com (date not recorded). Z-zero (Bill Hargin), "Actual Copper Thicknesses (As Opposed to What You've Assumed)" (stack-up design house blog). Vendor web page.
- pcbworld.com (date not recorded). PCBWorld, "Copper thickness" technology page.
- aivon.com (date not recorded). AIVON (Sophia Wang), "IPC 6012: A Detailed Examination of Hole/Via Plating Thickness Requirements", March 17 2026. Vendor web page.
- jlcpcb.com (date not recorded). JLCPCB, "Optimize PCB Plating Thickness for Superior Durability" blog.
- taiyo-america.com (date not recorded). Taiyo America, "PSR-4000 CC01SE" TDS, LIQUID PHOTOIMAGEABLE CURTAIN COAT SOLDER MASK, Revised December 2013. Technical data sheet.
- Upstream REEL dataset
- 4-Layer FR4 PCB, ENIG finish
- Background dataset
- Modelled by REEL; see the upstream dataset above.
- Uncertainty
- ±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m2
Gold (Au) Materialkg · -50.2% / +49.8%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- gold
- Uncertainty
- -50.2% / +49.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Nickel (Ni) Materialkg · -24.8% / +25.2%
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
- REEL derivation: engineering estimate of cable and interconnect component mass and material split, built from vendor catalogue and product-page data for representative parts; no single published inventory covers this component class
The sources for this row are listed below.
- Source citations (dataset-level)
-
- IEEE 802.3bj-2014 100GBASE-CR4 objectives and clause text (IEEE 802.3 WG)
- SFF-8665 QSFP+ Direct Attach Cable Specification
- IEEE 802.3bj 100GBASE-CR4 Standard
- Background data
- ecoinvent 3.12
- Background dataset
- nickel, class 1
- Uncertainty
- -24.8% / +25.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Outputs and waste
Wastewater Wastewaterm3 · ±25%
- Derivation basis
-
- Calculated from the water balance: fresh-water input minus evaporation.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- carried, no background dataset
- Background dataset
- No treatment route recorded for this output.
- Uncertainty
- ±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m3
Rejected Assemblies Solid wastekg · ±50%
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- ±50% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kg
Silver Recovery Sludge Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for precious metal from electronics scrap, in anode slime
- Uncertainty
- No range defined.
- Unit
- g
FEP Scrap Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Niehoff Magazine EN. Double bow buncher, RBD line MSM 86 specific energy
- Wire & Cable India Emagazine. Continuus-Properzi SAM machinery
- HH-16 Multi wire Intermediate /fine wire drawing machine with annealing. Hooha HK
- Niehoff 2017-2018 Cable Industry Guide. (MSM 86, R 502)
- An Ultra-Fast Annealing Treatment by Electropulsing during Pure Copper Wire Drawing
- Leading the way in sustainable lubrication. CONDAT Lubricants
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Foil Trim Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Komax Alpha 530 / UniCrimp 208 Specifications, Komax Group, Published 2022
- JacketStrip 8310 Technical Specifications, Symartech
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- HK-500 Triple Twisting Machine for CAT5/CAT6 Cable Manufacturing, HK Cable Machine
- 48 Spindles Steel Wire Braiding Machine Specifications, Shenzhen Adp Communication Technology
- 16 Spindle Braiding Machine Product Data, Srichand Engineering
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Wire Scrap Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Komax Alpha 530 / UniCrimp 208 Specifications, Komax Group, Published 2022
- JacketStrip 8310 Technical Specifications, Symartech
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- HK-500 Triple Twisting Machine for CAT5/CAT6 Cable Manufacturing, HK Cable Machine
- 48 Spindles Steel Wire Braiding Machine Specifications, Shenzhen Adp Communication Technology
- 16 Spindle Braiding Machine Product Data, Srichand Engineering
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for copper scrap, sorted, pressed
- Uncertainty
- No range defined.
- Unit
- g
PVC Scrap Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Niehoff Magazine EN. Double bow buncher, RBD line MSM 86 specific energy
- Wire & Cable India Emagazine. Continuus-Properzi SAM machinery
- HH-16 Multi wire Intermediate /fine wire drawing machine with annealing. Hooha HK
- Niehoff 2017-2018 Cable Industry Guide. (MSM 86, R 502)
- An Ultra-Fast Annealing Treatment by Electropulsing during Pure Copper Wire Drawing
- Leading the way in sustainable lubrication. CONDAT Lubricants
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Jacket Strip Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Komax Alpha 530 / UniCrimp 208 Specifications, Komax Group, Published 2022
- JacketStrip 8310 Technical Specifications, Symartech
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- HK-500 Triple Twisting Machine for CAT5/CAT6 Cable Manufacturing, HK Cable Machine
- 48 Spindles Steel Wire Braiding Machine Specifications, Shenzhen Adp Communication Technology
- 16 Spindle Braiding Machine Product Data, Srichand Engineering
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Conductor Trim Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Komax Alpha 530 / UniCrimp 208 Specifications, Komax Group, Published 2022
- JacketStrip 8310 Technical Specifications, Symartech
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- HK-500 Triple Twisting Machine for CAT5/CAT6 Cable Manufacturing, HK Cable Machine
- 48 Spindles Steel Wire Braiding Machine Specifications, Shenzhen Adp Communication Technology
- 16 Spindle Braiding Machine Product Data, Srichand Engineering
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for copper scrap, sorted, pressed
- Uncertainty
- No range defined.
- Unit
- g
Label Backing Solid wasteg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
The sources below come from the manufacturing operations behind this row.
- Sources (inherited)
- Inherited, rolled up from the contributing process steps:
- Komax Alpha 530 / UniCrimp 208 Specifications, Komax Group, Published 2022
- JacketStrip 8310 Technical Specifications, Symartech
- Model TZ-PT500 & TZ-PT630 Pair Twist + Back Twist Machine Specifications, TaiZheng Machine
- HK-500 Triple Twisting Machine for CAT5/CAT6 Cable Manufacturing, HK Cable Machine
- 48 Spindles Steel Wire Braiding Machine Specifications, Shenzhen Adp Communication Technology
- 16 Spindle Braiding Machine Product Data, Srichand Engineering
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- g
Emissions to air
No emissions to air are recorded at this level.
Emissions to water
No emissions to water are recorded at this level.
Flows not quantified
3 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.
Not modelled (3)
Process materials, cable fabrication steps Materialkg
- Derivation basis
- Not stated
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The referenced fabrication steps consume process materials that are recorded but not quantified in this dataset; this cable model carries only the energy of those steps - deferred, not judged immaterial.
- Uncertainty
- No range defined.
- Unit
- kg
Process chemicals, cable fabrication steps Process chemicalkg
- Derivation basis
- Not stated
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The referenced fabrication steps consume process chemicals that are recorded but not quantified in this dataset; this cable model carries only the energy of those steps - deferred, not judged immaterial.
- Uncertainty
- No range defined.
- Unit
- kg
Process water, cable fabrication steps WaterL
- Derivation basis
- Not stated
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- The referenced fabrication steps use process water that is recorded but not quantified in this dataset; this cable model carries only the energy of those steps - deferred, not judged immaterial.
- Uncertainty
- No range defined.
- Unit
- L
Limitations and unquantified flows (2)
Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.
- Not quantifiedRinse-water effluent from the plating line is not quantified on this dataset, although the inventory books the recovery sludge that line produces.
- These flows are named in this inventory but ship without a quantity, so their burden is not carried anywhere in the dataset: Process chemicals, cable fabrication steps; Process materials, cable fabrication steps; Process water, cable fabrication steps. Each row states its own reason on the row itself.
The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.
Database-wide boundary policy — applies to every REEL dataset
These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.
- Use phase
- Product operation is outside the cradle-to-gate scope.
- End-of-life treatment
- Recycling and disposal are outside the cradle-to-gate scope.
- Distribution and retail
- The gate is a finished component ready for integration into a higher-level assembly.
- Inbound transport of raw materials
- Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
- Returnable shipping containers
- Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
- Photomask fabrication
- A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
- Employee transport, administration and R&D overhead
- Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
- Capital goods
- Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
- Precious metal recovery credits
- Scrap recovery credits for precious metals are excluded pending data availability.
- Wafer reclaim
- Test wafers and scrap are outside the system boundary.
Inside the boundary, linked rather than modelled
- Silicon ingot growth and wafer slicing
- Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
- Freight between production stages
- Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.
Cut-off criteria
A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.
Included regardless of the cut-off
- Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
- Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
- Volatile organics (photoresist solvents, PGMEA) - air quality
- Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
- Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol
Production covered
Passive 100G QSFP28 Direct Attach Copper cable for short-reach data center interconnects. Four-lane twin-ax construction (8 conductors) with QSFP28 connectors at both ends. Supports 100 Gigabit Ethernet (100GBASE-CR4, four lanes of 25 Gb/s) up to at least 5 m with passive cables. Carries a full 100G port between switches or switch and server within a rack or the adjacent rack, replacing two optical transceivers plus a fiber cord at far lower cost and power. Silver-plated copper conductors with individual pair shielding and overall braid for signal integrity at 25 Gbaud per lane.
Modelling choices
This dataset is modelled with no water reuse. No reclaim rate is published for this kind of plant, so the water shown is the full fresh intake and no recycling credit has been deducted from it.