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Overview

General comment

Surface mount common mode choke with bifilar winding on ferrite drum core. Uses "drum and plate" construction where wire is wound on a drum core, and a flat ferrite plate is bonded on top to close the magnetic circuit. NiZn ferrite for high-frequency EMI suppression.

Technology
EMI Filter, SMD Bifilar Wound
Geography
Global average data from equipment vendor specifications and industry literature

System boundary

System boundary - Common Mode ChokeSystem boundary figure: identity, gate in, entering flows, the dashed system boundary and the unit processes inside it, the reference product, emissions and waste, and below it the flows that are recorded but not quantified. No inventory quantities.Common Mode ChokeGATE INRaw ceramic/metal materialsENTERING FLOWSElectricityMaterialsSYSTEM BOUNDARYMODELLED PROCESS SEQUENCEProcess sequenceFerrite drum sinteringFerrite plate sinteringBifilar windingPlate bondingTermination platingElectrical testingREFERENCE PRODUCTCommon Mode ChokeTested and taped passive componentEMISSIONS AND WASTEEmissions to airEmissions to waterWaste routesRECORDED BUT NOT QUANTIFIEDIn scope, left out of the quantified inventoryCut off below the significance threshold, or with no background dataset available - each is listed with its reason2FLOWSsystem boundaryreference flowentering flowemission / waste

The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.

Download this figure (SVG)

Data quality and references

Composite DQI 3.0 Fair
Reliability
2.9
Completeness
3.4
Temporal
2.6
Geographic
3.0
Technological
3.3
How the score is calculated: Sources used across more manufacturing steps have more influence. Sources that define assumptions for the whole model account for 50.0% of the total weighting.

Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.

Sampling procedure
Component vendor specifications, industry literature
Coverage status
Partial
Pedigree-scored source files
2 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.

Technosphere inputs

7 flows. Quantities are not published; they ship with the dataset on Circa.

Electricity, China (CN) ElectricitykWh · -43.7% / +80.4%
Derivation basis
  • Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
electricity, medium voltage
Uncertainty
-43.7% / +80.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kWh
iron (III) oxide Materialkg · -3.5% / +4.7%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
iron (III) oxide
Notes
From Ferrite Core NiZn (48.0% iron oxide). Purchased input grossed to fund the authored process loss booked as Ferrite Sintering (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-3.5% / +4.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Nickel, class 1 Materialkg · -3.5% / +4.7%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
nickel, class 1
Notes
From Ferrite Core NiZn (20.0% nickel oxide). NiO precursor represented by class-1 nickel at the oxide mass; the oxygen and the oxide production step are omitted (same declared proxy as ferrite body). Purchased input grossed to fund the authored process loss booked as Ferrite Sintering (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-3.5% / +4.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Zinc oxide Materialkg · -3.5% / +4.7%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
zinc oxide
Notes
From Ferrite Core NiZn (28.0% zinc oxide). Purchased input grossed to fund the authored process loss booked as Ferrite Sintering (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-3.5% / +4.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Copper, cathode Materialkg · -4.5% / +8.9%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
copper, cathode
Notes
From Copper Wire (100.0% copper material). Purchased input grossed to fund the authored process loss booked as Copper Wire Trim (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-4.5% / +8.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Wire drawing, copper Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
wire drawing, copper
Notes
From Copper Wire (100.0% copper wire drawing). Transformation activity - does NOT include copper material
Uncertainty
No range defined.
Unit
kg
Adhesive Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
epoxy resin, liquid
Uncertainty
No range defined.
Unit
kg

Outputs and waste

Ferrite Sintering Solid wasteg · -37.5% / +50%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-37.5% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Copper Wire Trim Solid wasteg · -50% / +100%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
market for copper scrap, sorted, pressed
Uncertainty
-50% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ni Sn Plating Solid wasteg · -60% / +100%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, underground deposit
Uncertainty
-60% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Rejected Components Solid wastekg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Notes
Calculated reject material after accounting for the model's declared 98% manufacturing yield, applied to the material quantity this row is taken from.
Uncertainty
No range defined.
Unit
kg

Emissions to air

No emissions to air are recorded at this level.

Emissions to water

No emissions to water are recorded at this level.

Flows not quantified

2 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.

Cut off - below the significance threshold (1)

Ferrite dopants and sintering aids Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
cut off
Background dataset
Not applicable: this flow is not quantified in the inventory.
Notes
From Ferrite Core NiZn (4.0% other)
Reason
Unspecified dopant and sintering-aid remainder of the model's authored ferrite composition, recorded at its authored mass. The species are not disclosed, so no upstream dataset is attached.
Uncertainty
No range defined.
Unit
kg

Not modelled (1)

Compressed dry air Process gasm3
Derivation basis
Not stated
Source citations
Not stated
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
Compressed dry air is a known facility input for this category; no allocation driver has been established, so it is recorded but not quantified - deferred, not judged immaterial.
Uncertainty
No range defined.
Unit
m3

Limitations and unquantified flows (2)

Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.

Process gases

  • These flows are named in this inventory but ship without a quantity, so their burden is not carried anywhere in the dataset: Compressed dry air. Each row states its own reason on the row itself.

Waste

  • Ni Sn Plating leaves the boundary as waste but is not funded by any material input on this bill; see that row for the quantity. Ni/Sn hydroxide precipitate from the termination plating rinse. This model books no plating metal or plating salt on its bill, so the sludge mass is not funded by any input row and the face carries it as a declared open mass rather than inventing a purchase.

The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.

Database-wide boundary policy — applies to every REEL dataset

These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.

Use phase
Product operation is outside the cradle-to-gate scope.
End-of-life treatment
Recycling and disposal are outside the cradle-to-gate scope.
Distribution and retail
The gate is a finished component ready for integration into a higher-level assembly.
Inbound transport of raw materials
Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
Returnable shipping containers
Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
Photomask fabrication
A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
Employee transport, administration and R&D overhead
Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
Capital goods
Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
Precious metal recovery credits
Scrap recovery credits for precious metals are excluded pending data availability.
Wafer reclaim
Test wafers and scrap are outside the system boundary.

Inside the boundary, linked rather than modelled

Silicon ingot growth and wafer slicing
Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
Freight between production stages
Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.

Cut-off criteria

A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.

Included regardless of the cut-off

  • Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
  • Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
  • Volatile organics (photoresist solvents, PGMEA) - air quality
  • Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
  • Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol