Overview
- Technology
- Thick Film, General Purpose
- Geography
- Global average data from equipment vendor specifications and industry literature
System boundary
The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.
Data quality and references
Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.
- Sampling procedure
- Component vendor specifications, industry literature
- Coverage status
- Partial
- Pedigree-scored source files
- 3 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.
Technosphere inputs
14 flows. Quantities are not published; they ship with the dataset on Circa.
Electricity, China (CN) ElectricitykWh · ±30%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. It also covers the facility support this model includes: cooling water and wastewater treatment.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Uncertainty
- ±30% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
Electricity, China (CN) - Cooling Water ElectricitykWh · -20% / +50%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. It also covers the facility support this model includes: cooling water and wastewater treatment.
The sources for this row are listed below.
- Source citations
-
- osti.gov (date not recorded). Performance Evaluation of Cleanroom Environmental Systems. Government report.
- escholarship.org (date not recorded). Cleanrooms Energy Efficiency: Metrics and Benchmarks. Government report.
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Uncertainty
- -20% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
Electricity, China (CN) - Waste Treatment ElectricitykWh · -20% / +100%
- Derivation basis
-
- Calculated from equipment energy across all manufacturing operations. It also covers the facility support this model includes: cooling water and wastewater treatment.
The sources for this row are listed below.
- Source citations
-
- yageogroup.com (date not recorded). YAGEO 2023 Sustainability Report. Corporate report.
- Background data
- ecoinvent 3.12
- Background dataset
- electricity, medium voltage
- Uncertainty
- -20% / +100% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- kWh
Fresh water WaterL · ±25%
- Derivation basis
-
- Calculated from process-water and ultrapure-water demand across all manufacturing operations, plus facility water allocated to each finished unit. The fresh intake shown is that whole demand: the water-recycling scenario this dataset assumes reuses none of it, so nothing has been deducted, and wastewater follows the same balance.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- tap water
- Notes
- Process and cleaning water
- Uncertainty
- ±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- L
Cooling tower makeup water WaterL · -20% / +50%
- Derivation basis
-
- Calculated from process-water and ultrapure-water demand across all manufacturing operations, plus facility water allocated to each finished unit. The fresh intake shown is that whole demand: the water-recycling scenario this dataset assumes reuses none of it, so nothing has been deducted, and wastewater follows the same balance.
The sources for this row are listed below.
- Source citations
-
- osti.gov (date not recorded). Performance Evaluation of Cleanroom Environmental Systems. Government report.
- escholarship.org (date not recorded). Cleanrooms Energy Efficiency: Metrics and Benchmarks. Government report.
- Background data
- ecoinvent 3.12
- Background dataset
- tap water
- Uncertainty
- -20% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- L
Binder PVB Process chemicalg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- proxy-mapped
- Background dataset
- ethylene vinyl acetate copolymer
- Uncertainty
- No range defined.
- Unit
- g
Plasticizer Process chemicalg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- proxy-mapped
- Background dataset
- dioctyl terephthalate
- Uncertainty
- No range defined.
- Unit
- g
Solvent Process chemicalmL
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- solvent, organic
- Uncertainty
- No range defined.
- Unit
- mL
Ni Sulfate Process chemicalmg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- nickel sulfate
- Uncertainty
- No range defined.
- Unit
- mg
Sn Sulfate Process chemicalmg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- proxy-mapped
- Background dataset
- tin
- Notes
- Proxy mapping uses 55.3% of the material mass.
- Uncertainty
- No range defined.
- Unit
- mg
Substrate Al2O3 Materialkg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- proxy-mapped
- Background dataset
- aluminium oxide, metallurgical
- Notes
- Purchased input grossed to fund the authored process loss booked as Green Tape Scrap, Substrate Breakage (mass-closure funding; the retained mass is the product-side figure).
- Uncertainty
- No range defined.
- Unit
- kg
Termination Ag Materialkg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- silver
- Uncertainty
- No range defined.
- Unit
- kg
Protective Glass Materialkg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- proxy-mapped
- Background dataset
- flat glass, uncoated
- Uncertainty
- No range defined.
- Unit
- kg
Sn Plating Materialkg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12
- Background dataset
- tin
- Notes
- Purchased input grossed to fund the authored process loss booked as Plating Sludge (mass-closure funding; the retained mass is the product-side figure).
- Uncertainty
- No range defined.
- Unit
- kg
Outputs and waste
Cooling tower blowdown Wastewaterm3 · -20% / +50%
- Source citations
-
- osti.gov (date not recorded). Performance Evaluation of Cleanroom Environmental Systems. Government report.
- escholarship.org (date not recorded). Cleanrooms Energy Efficiency: Metrics and Benchmarks. Government report.
- Background data
- carried, no background dataset
- Background dataset
- No treatment route recorded for this output.
- Uncertainty
- -20% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m3
Waste treatment Wastewaterm3 · ±25%
- Source citations
-
- yageogroup.com (date not recorded). YAGEO 2023 Sustainability Report. Corporate report.
- Background data
- carried, no background dataset
- Background dataset
- No treatment route recorded for this output.
- Uncertainty
- ±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
- Unit
- m3
Green Tape Scrap Solid wastemg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- mg
Substrate Breakage Solid wastemg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Uncertainty
- No range defined.
- Unit
- mg
Plating Sludge Solid wastemg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- market for metalliferous hydroxide sludge
- Uncertainty
- No range defined.
- Unit
- mg
Scrapped material (line yield) Solid wastekg
- Derivation basis
-
- Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- ecoinvent 3.12 treatment route
- Background dataset
- treatment of inert waste, sanitary landfill
- Notes
- Calculated reject material after accounting for a manufacturing yield of 98%.
- Uncertainty
- No range defined.
- Unit
- kg
Emissions to air
1 elementary flow released to air by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.
VOCs Emission to airg
- Derivation basis
-
- Authored at the model: emission factor declared by the model itself, converted from its authored unit to grams per functional unit. It is not re-derived from the process-gas inputs and no point-of-use abatement is applied to it; the model's own notes and sources carry the factor's basis
No source is attached to this row.
- Source citations
- Not stated
- Compartment
- Air (non-urban air or from high stacks)
- ecoinvent 3.12 elementary flow
- NMVOC, non-methane volatile organic compounds
- Uncertainty
- No range defined.
- Unit
- g
Emissions to water
No emissions to water are recorded at this level.
Flows not quantified
4 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.
Not modelled (4)
Compressed dry air Process gasm3
- Derivation basis
- Not stated
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- Compressed dry air is a known facility input for this category; no allocation driver has been established, so it is recorded but not quantified - deferred, not judged immaterial.
- Uncertainty
- No range defined.
- Unit
- m3
Screen Print Vehicle Process chemicalmL
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- Proprietary plating or printing additive consumed in trace quantity, recorded in this inventory. Formulations vary by supplier and no representative public production dataset exists, so the upstream burden is left unlinked rather than approximated with an unrepresentative proxy.
- Uncertainty
- No range defined.
- Unit
- mL
Brighteners Process chemicalmL
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- Proprietary plating-bath additive consumed in trace quantity, recorded in this inventory. Formulations vary by supplier and no representative public production dataset exists, so the upstream burden is left unlinked rather than approximated with an unrepresentative proxy.
- Uncertainty
- No range defined.
- Unit
- mL
Resistor RuO2 Materialkg
- Derivation basis
-
- Calculated from per-operation consumption, operation counts, and manufacturing yield.
No source is attached to this row.
- Source citations
- Not stated
- Background data
- not modelled
- Background dataset
- Not applicable: this flow is not quantified in the inventory.
- Reason
- Thick-film resistor material present at trace mass, recorded in this inventory. No public production dataset exists for this material, so the upstream burden is left unlinked.
- Uncertainty
- No range defined.
- Unit
- kg
Limitations and unquantified flows (1)
Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.
- These flows are named in this inventory but ship without a quantity, so their burden is not carried anywhere in the dataset: Compressed dry air. Each row states its own reason on the row itself.
The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.
Database-wide boundary policy — applies to every REEL dataset
These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.
- Use phase
- Product operation is outside the cradle-to-gate scope.
- End-of-life treatment
- Recycling and disposal are outside the cradle-to-gate scope.
- Distribution and retail
- The gate is a finished component ready for integration into a higher-level assembly.
- Inbound transport of raw materials
- Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
- Returnable shipping containers
- Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
- Photomask fabrication
- A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
- Employee transport, administration and R&D overhead
- Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
- Capital goods
- Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
- Precious metal recovery credits
- Scrap recovery credits for precious metals are excluded pending data availability.
- Wafer reclaim
- Test wafers and scrap are outside the system boundary.
Inside the boundary, linked rather than modelled
- Silicon ingot growth and wafer slicing
- Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
- Freight between production stages
- Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.
Cut-off criteria
A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.
Included regardless of the cut-off
- Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
- Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
- Volatile organics (photoresist solvents, PGMEA) - air quality
- Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
- Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol
Production covered
Thick film chip resistor on Al2O3 (alumina) substrate with RuO2-based resistor paste. Laser trimmed for precision. Most common surface mount component type.
Modelling choices
This dataset is modelled with no water reuse. No reclaim rate is published for this kind of plant, so the water shown is the full fresh intake and no recycling credit has been deducted from it.