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Overview

General comment

Hot-swap server cooling array of axial fans on a shared backplane board, with a pulse-width-modulation controller, hot-swap connectors and a stamped sheet-metal housing.

Technology
Not stated
Geography
Global average data from equipment vendor specifications and industry literature

System boundary

System boundary - Chassis Fan Array 6x40mmSystem boundary figure: identity, gate in, entering flows, the dashed system boundary and the unit processes inside it, the reference product, emissions and waste, and below it the flows that are recorded but not quantified. No inventory quantities.Chassis Fan Array 6x40mmGATE INSub-component procurementENTERING FLOWSMaterialsOtherSYSTEM BOUNDARYCOMPOSED OF OTHER REEL DATASETS6× 40mm × 28mm axialhot-swap fansAxial FanPMIC fan controller (PWMvariable-speed control)PMIC, QFN 4x4, 180nmBackplane PCB for fansignal + power routing4-Layer FR4 PCB, ENIG finish6× hot-swap fan connectors(one per fan module)Mezzanine High SpeedREFERENCE PRODUCTChassis Fan Array 6x40mmFinal assemblyEMISSIONS AND WASTEEmissions to airEmissions to waterWaste routesRECORDED BUT NOT QUANTIFIEDIn scope, left out of the quantified inventoryCut off below the significance threshold, or with no background dataset available - each is listed with its reason1FLOWsystem boundaryreference flowentering flowemission / waste

The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.

Download this figure (SVG)

Data quality and references

Composite DQI 2.3 Good
Reliability
3.1
Completeness
2.3
Temporal
1.8
Geographic
2.1
Technological
2.2
How the score is calculated: Constituent datasets have more influence when they contribute a larger share of the modelled cradle-to-gate energy demand.

Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.

Sampling procedure
Component vendor specifications, academic papers, industry literature
Coverage status
Composed from linked REEL datasets
Pedigree-scored source files
59 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.

Technosphere inputs

8 flows. Quantities are not published; they ship with the dataset on Circa.

6× 40mm × 28mm axial hot-swap fans REEL datasetunit
Derivation basis
  • Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.

No source is attached to this row.

Source citations
Not stated
Upstream REEL dataset
Axial Fan
Background dataset
Modelled by REEL; see the upstream dataset above.
Notes
Quantity is in reference-component equivalents, not pieces: this entry's declared total mass divided by the referenced dataset's reference-component mass, then adjusted for assembly yield. Read it against that reference mass, not against any piece count in this row's name.
Uncertainty
No range defined.
Unit
unit
PMIC fan controller (PWM variable-speed control) REEL datasetunit
Derivation basis
  • Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.

No source is attached to this row.

Source citations
Not stated
Upstream REEL dataset
PMIC, QFN 4x4, 180nm
Background dataset
Modelled by REEL; see the upstream dataset above.
Notes
Adjusted for assembly yield.
Uncertainty
No range defined.
Unit
unit
Backplane PCB for fan signal + power routing REEL datasetm2
Derivation basis
  • Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.

No source is attached to this row.

Source citations
Not stated
Upstream REEL dataset
4-Layer FR4 PCB, ENIG finish
Background dataset
Modelled by REEL; see the upstream dataset above.
Notes
Adjusted for assembly yield.
Uncertainty
No range defined.
Unit
m2
6× hot-swap fan connectors (one per fan module) REEL datasetunit
Derivation basis
  • Calculated by the manufacturing model. The linked REEL dataset carries the upstream life cycle sources.

No source is attached to this row.

Source citations
Not stated
Upstream REEL dataset
Mezzanine High Speed
Background dataset
Modelled by REEL; see the upstream dataset above.
Notes
Adjusted for assembly yield.
Uncertainty
No range defined.
Unit
unit
FR-4 laminate Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
composite
Background dataset
Modelled as a composite of its constituent materials.
Uncertainty
No range defined.
Unit
kg
Hardware Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
steel, low-alloyed, hot rolled
Uncertainty
No range defined.
Unit
kg
Forming lubricant Materialkg · -50% / +149.9%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
lubricating oil
Uncertainty
-50% / +149.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Stainless Steel Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
steel, chromium steel 18/8, hot rolled
Uncertainty
No range defined.
Unit
kg

Outputs and waste

Sheet-metal trimming scrap Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
market for iron scrap, sorted, pressed
Uncertainty
No range defined.
Unit
g
Spent forming lubricant Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, hazardous waste incineration, with energy recovery
Uncertainty
No range defined.
Unit
g
Process solid waste, component assembly steps Solid wastekg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
No range defined.
Unit
kg

Emissions to air

No emissions to air are recorded at this level.

Emissions to water

No emissions to water are recorded at this level.

Flows not quantified

1 flow is recorded for this dataset but carries no quantity — cut off below the significance threshold, or with no background dataset available. It remains inside the declared system boundary; each is listed with its reason.

Not modelled (1)

Tooling wear Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
The quantified material is retained, but its authored name does not identify a sufficiently specific background dataset or defensible proxy; background modeling remains an explicit gap.
Uncertainty
No range defined.
Unit
kg

Limitations and unquantified flows (2)

Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.

Waste

  • These flows are named in this inventory but ship without a quantity, so their burden is not carried anywhere in the dataset: Process solid waste, component assembly steps. Each row states its own reason on the row itself.

General

  • The flex circuit that distributes power across the fan bay is represented by a glass-reinforced epoxy laminate stand-in. Its polyimide film and bonding adhesive are not represented, and neither is the fabrication of the flex circuit itself - only the stand-in material it is made from.

The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.

Database-wide boundary policy — applies to every REEL dataset

These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.

Use phase
Product operation is outside the cradle-to-gate scope.
End-of-life treatment
Recycling and disposal are outside the cradle-to-gate scope.
Distribution and retail
The gate is a finished component ready for integration into a higher-level assembly.
Inbound transport of raw materials
Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
Returnable shipping containers
Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
Photomask fabrication
A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
Employee transport, administration and R&D overhead
Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
Capital goods
Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
Precious metal recovery credits
Scrap recovery credits for precious metals are excluded pending data availability.
Wafer reclaim
Test wafers and scrap are outside the system boundary.

Inside the boundary, linked rather than modelled

Silicon ingot growth and wafer slicing
Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
Freight between production stages
Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.

Cut-off criteria

A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.

Included regardless of the cut-off

  • Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
  • Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
  • Volatile organics (photoresist solvents, PGMEA) - air quality
  • Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
  • Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol