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Overview

General comment

Finished ABF substrate supplied with solder balls attached, built up from Ajinomoto build-up film laminated over a bismaleimide-triazine core. The product leaves the substrate supplier with its SAC305 solder balls already attached; package assemblers reference that with-balls product and do not add a second substrate-ball material or attach operation.

Technology
Twelve-layer build-up ABF flip-chip BGA substrate manufacturing (four-layer BT core, eight laser-microvia build-up layers)
Geography
Global-average unit-process donors; Taiwan is the reference production geography.

System boundary

System boundary - ABF SubstrateSystem boundary figure: identity, gate in, entering flows, the dashed system boundary and the unit processes inside it, the reference product, emissions and waste, and below it the flows that are recorded but not quantified. No inventory quantities.ABF SubstrateGATE INRaw materials and sub-componentsENTERING FLOWSElectricityWaterProcess gasesProcess chemicalsMaterialsSYSTEM BOUNDARYMODELLED UNIT PROCESSES, BY CLASSSubstrate build-up (PCB-class processes)PCB laminationPCB desmearPCB electroless CuPCB pattern platingPCB dry film laminationPCB DI lithographyPCB laser drillingPCB MSAP electroless CuPCB MSAP pattern platingPCB solder maskPCB ENIGEtchPCB etchingPCB flash etchInterconnectPCB via fill platingAssemblyPackage singulationFlux applicationBall attach reflowTestPCB electrical testOtherSolder ball placementREFERENCE PRODUCTABF SubstrateFinished, singulated, electricallytested substrate with solder ballsattachedEMISSIONS AND WASTEEmissions to airEmissions to waterWaste routesRECORDED BUT NOT QUANTIFIEDIn scope, left out of the quantified inventoryCut off below the significance threshold, or with no background dataset available - each is listed with its reason7FLOWSsystem boundaryreference flowentering flowemission / waste

The figure groups this dataset's unit processes by class. It is not a count of manufacturing steps — each process runs over as many passes as the flow requires, and those pass counts ship with the dataset.

Download this figure (SVG)

Data quality and references

Composite DQI 2.2 Good
Reliability
2.5
Completeness
2.5
Temporal
2.4
Geographic
2.0
Technological
1.9

Pedigree scores follow the ecoinvent data-quality matrix: 1 is the best attainable, 5 the weakest. The composite is their aggregate.

Sampling procedure
Equipment vendor specifications, academic papers, and industry literature inherited from donors.
Coverage status
Partial
Pedigree-scored source files
20 — the source records behind this dataset's manufacturing operations. Each carries the five pedigree axes above; the composite DQI aggregates them.

Technosphere inputs

32 flows. Quantities are not published; they ship with the dataset on Circa.

Kraft press paper Materialkg · -57.1% / +90.5%
Derivation basis
  • This flow is a consumable of the manufacturing operation. The model reads it from the operation's own inventory rather than from the product's bill of materials.

The sources for this row are listed below.

Source citations
Background data
ecoinvent 3.12
Background dataset
kraft paper
Uncertainty
-57.1% / +90.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Electricity, Taiwan (TW) ElectricitykWh · -29.9% / +52.2%
Derivation basis
  • Calculated from equipment energy across all manufacturing operations. This model includes no facility support, so the total is the manufacturing operations alone.

The sources below come from the manufacturing operations behind this row.

Sources (inherited)
Inherited, rolled up from the contributing process steps:
Background data
ecoinvent 3.12
Background dataset
electricity, medium voltage
Uncertainty
-29.9% / +52.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kWh
Fresh water WaterL · -31% / +40.5%
Derivation basis
  • Calculated from process-water and ultrapure-water demand across all manufacturing operations. This model includes no facility support, so the demand is the manufacturing operations alone. The fresh intake shown is that demand less the share reused under the water-recycling scenario this dataset assumes, and wastewater follows the same balance.

The sources below come from the manufacturing operations behind this row.

Sources (inherited)
Inherited, rolled up from the contributing process steps:
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
Background data
ecoinvent 3.12
Background dataset
tap water
Notes
Process and cleaning water
Uncertainty
-31% / +40.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
L
Compressed air Process gasg · -23.6% / +31.9%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
compressed air, 700 kPa gauge
Uncertainty
-23.6% / +31.9% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
N2 Process gasg · -19.7% / +21.4%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
nitrogen, liquid
Uncertainty
-19.7% / +21.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Potassium permanganate Process chemicalg · -81.3% / +34.1%
Source citations
Background data
ecoinvent 3.12
Background dataset
potassium permanganate
Uncertainty
-81.3% / +34.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Sodium hydroxide Process chemicalg · -33% / +49.8%
Derivation basis
  • calculated from pH maintenance requirements

The sources for this row are listed below.

Source citations
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
Background data
ecoinvent 3.12
Background dataset
sodium hydroxide, without water, in 50% solution state
Uncertainty
-33% / +49.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Neutralizer (sulfuric acid or HCl) Process chemicalg · -20% / +50%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
sulfuric acid
Uncertainty
-20% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Copper sulfate pentahydrate Process chemicalg · -31.8% / +35.5%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
copper sulfate
Uncertainty
-31.8% / +35.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Formaldehyde Process chemicalg · -39.2% / +78.8%
Source citations
Background data
ecoinvent 3.12
Background dataset
formaldehyde
Uncertainty
-39.2% / +78.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Palladium catalyst Process chemicalg · -40% / +60%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
proxy-mapped
Background dataset
palladium
Notes
Proxy mapping uses 60% of the material mass.
Uncertainty
-40% / +60% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Sulfuric acid Process chemicalg · -41.8% / +86.3%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
sulfuric acid
Uncertainty
-41.8% / +86.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Dry Film Resist Process chemicalg · -7.4% / +11.1%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
proxy-mapped
Background dataset
methyl methacrylate
Uncertainty
-7.4% / +11.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Sodium carbonate developer Process chemicalg · -33.3% / +50%
Source citations
Background data
ecoinvent 3.12
Background dataset
soda ash, dense
Uncertainty
-33.3% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Sodium hydroxide stripper Process chemicalg · -50% / +66.7%
Source citations
Background data
ecoinvent 3.12
Background dataset
sodium hydroxide, without water, in 50% solution state
Uncertainty
-50% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Hydrochloric acid Process chemicalg · -34.6% / +74.3%
Source citations
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
Background data
ecoinvent 3.12
Background dataset
hydrochloric acid, without water, in 30% solution state
Uncertainty
-34.6% / +74.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Hydrogen peroxide Process chemicalg · -35.4% / +77.7%
Source citations
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
Background data
ecoinvent 3.12
Background dataset
hydrogen peroxide, without water, in 50% solution state
Uncertainty
-35.4% / +77.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
EDTA chelator Process chemicalg
Source citations
Background data
ecoinvent 3.12
Background dataset
EDTA, ethylenediaminetetraacetic acid
Uncertainty
No range defined.
Unit
g
Sodium hydroxide (pH control) Process chemicalg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
sodium hydroxide, without water, in 50% solution state
Uncertainty
No range defined.
Unit
g
Hydrochloric acid (chloride source) Process chemicalg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
hydrochloric acid, without water, in 30% solution state
Uncertainty
No range defined.
Unit
g
Solder mask solvent carrier Process chemicalg · -62.9% / +20%
Background data
proxy-mapped
Background dataset
chemical, organic, unspecified
Uncertainty
-62.9% / +20% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Nickel sulfate Process chemicalg · -25% / +37.5%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
nickel sulfate
Uncertainty
-25% / +37.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Sodium hypophosphite Process chemicalg · -22% / +33.1%
Source citations
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
Background data
proxy-mapped
Background dataset
sodium phosphate
Uncertainty
-22% / +33.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Gold potassium cyanide Process chemicalg · -33.3% / +33.4%
Source citations
  • Dow AUROLECTROLESS SMT 525G TDS; Florida CirTech IG300 TDS
Background data
proxy-mapped
Background dataset
gold
Notes
Proxy mapping uses 68.4% of the material mass.
Uncertainty
-33.3% / +33.4% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Potassium cyanide Process chemicalg · -40% / +60%
Source citations
  • IPC-4552B; industry immersion gold specifications
Background data
proxy-mapped
Background dataset
sodium cyanide
Uncertainty
-40% / +60% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Stencil cleaner (IPA) Process chemicalg · -49.9% / +100.1%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
isopropanol
Uncertainty
-49.9% / +100.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Flux (water soluble) Process chemicalg · -39.9% / +100.1%
Derivation basis
  • Flux type for FOWLP solder ball attach

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
flux, for wave soldering
Uncertainty
-39.9% / +100.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
BT (Bismaleimide Triazine) resin core Materialkg · -4.4% / +16.6%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
proxy-mapped
Background dataset
glass fibre reinforced plastic, polyester resin, hand lay-up
Notes
Purchased input grossed to fund the authored process loss booked as Resin bleed-out, Dicing slurry (Si/EMC/Cu particles) (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-4.4% / +16.6% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Ajinomoto Build-up Film (ABF GX-92R) Materialkg · -1.1% / +3%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
proxy-mapped
Background dataset
epoxy resin insulator, SiO2
Notes
Purchased input grossed to fund the authored process loss booked as Epoxy smear residue, Ablated dielectric debris (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-1.1% / +3% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Copper Materialkg · -1.4% / +0.8%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12
Background dataset
copper, cathode
Notes
Purchased input grossed to fund the authored process loss booked as Copper from treated etchant drag-out, Copper sludge (recovered), Spent etchant copper (post-electrowinning), Dicing slurry (Si/EMC/Cu particles) (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
-1.4% / +0.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
Solder Mask Materialkg · ±5.2%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
proxy-mapped
Background dataset
epoxy resin, liquid
Notes
Purchased input grossed to fund the authored process loss booked as Solder mask solids (developed) (mass-closure funding; the retained mass is the product-side figure).
Uncertainty
±5.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
kg
SAC305 Materialkg
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
composite
Background dataset
Modelled as a composite of its constituent materials.
Uncertainty
No range defined.
Unit
kg

Outputs and waste

Wastewater Wastewaterm3 · -31% / +40.5%
Derivation basis
  • Calculated from the water balance: fresh-water input minus evaporation.

The sources below come from the manufacturing operations behind this row.

Sources (inherited)
Inherited, rolled up from the contributing process steps:
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
Background data
carried, no background dataset
Background dataset
No treatment route recorded for this output.
Uncertainty
-31% / +40.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
m3
Resin bleed-out Solid wasteg · -80% / +299.7%
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-80% / +299.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Kraft press paper Solid wasteg · -57.1% / +90.5%
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
market for waste paperboard, sorted
Uncertainty
-57.1% / +90.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Epoxy smear residue Solid wasteg · -73.9% / +195.5%
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
-73.9% / +195.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Manganese sludge (filter cake) Solid wasteg · -86% / +101.2%
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, underground deposit
Uncertainty
-86% / +101.2% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Copper in wastewater-treatment sludge/recovery Solid wasteg · -2.5% / +0.6%
Source citations (dataset-level)
Background data
ecoinvent 3.12 treatment route
Background dataset
market for copper scrap, sorted, pressed
Uncertainty
-2.5% / +0.6% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Copper recovered before outfall discharge Solid wasteg · -100% / +177.7%
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
market for copper scrap, sorted, pressed
Uncertainty
-100% / +177.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Anode sludge (phosphorus) Solid wasteg · -25% / +50.1%
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, underground deposit
Uncertainty
-25% / +50.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
DFR cover film (peeled before exposure) Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
No range defined.
Unit
g
Spent / lock-in DFR rejects Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, hazardous waste incineration, with energy recovery
Uncertainty
No range defined.
Unit
g
Develop sludge (filtered DFR particulate) Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, hazardous waste incineration, with energy recovery
Uncertainty
No range defined.
Unit
g
Stripped DFR (post-plate) Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

The sources below come from the manufacturing operations behind this row.

Sources (inherited)
Inherited, rolled up from the contributing process steps:
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, hazardous waste incineration, with energy recovery
Uncertainty
No range defined.
Unit
g
Copper from treated etchant drag-out Solid wasteg · -89.2% / +125.3%
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
market for copper scrap, sorted, pressed
Uncertainty
-89.2% / +125.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Copper sludge (recovered) Solid wasteg · -2.5% / +0.5%
Source citations (dataset-level)
Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
Background data
ecoinvent 3.12 treatment route
Background dataset
market for copper scrap, sorted, pressed
Uncertainty
-2.5% / +0.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Ablated dielectric debris Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Uncertainty
No range defined.
Unit
g
Spent bath bail-out (sludge + Cu precipitate) Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
Background data
ecoinvent 3.12 treatment route
Background dataset
market for copper scrap, sorted, pressed
Uncertainty
No range defined.
Unit
g
Anode bag sludge (phosphorus + organic adsorbates) Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, underground deposit
Uncertainty
No range defined.
Unit
g
Spent etchant copper (post-electrowinning) Solid wasteg
Source citations
Background data
ecoinvent 3.12 treatment route
Background dataset
market for copper scrap, sorted, pressed
Uncertainty
No range defined.
Unit
g
Solder mask solids (developed) Solid wasteg · ±25%
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of waste plastic, mixture, municipal incineration
Uncertainty
±25% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Nickel hydroxide sludge Solid wasteg · -33.8% / +48.6%
Derivation basis
  • calculated from Ni precipitation stoichiometry

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
  • Dow AUROLECTROLESS SMT 525G TDS; Florida CirTech IG300 TDS
  • IPC-4552B; industry immersion gold specifications
  • IPCC 2019 Guidelines Vol 3 Ch 6
  • EPA 40 CFR Part 98 Subpart I (2024)
Background data
ecoinvent 3.12 treatment route
Background dataset
market for metalliferous hydroxide sludge
Uncertainty
-33.8% / +48.6% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Phosphorus in wastewater-treatment sludge Solid wasteg · -26.9% / +38.5%
Derivation basis
  • Derived: elemental phosphorus balance, the phosphorus reaching treatment less the post-treatment residual

The sources below are this dataset's own bibliography. They are not tied to this row.

Source citations (dataset-level)
Inherited from this dataset's own bibliography, not tied to this row:
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
  • Dow AUROLECTROLESS SMT 525G TDS; Florida CirTech IG300 TDS
  • IPC-4552B; industry immersion gold specifications
  • IPCC 2019 Guidelines Vol 3 Ch 6
  • EPA 40 CFR Part 98 Subpart I (2024)
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, underground deposit
Uncertainty
-26.9% / +38.5% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Dicing slurry (Si/EMC/Cu particles) Solid wasteg
Derivation basis
  • No retrievable public document identified

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, underground deposit
Uncertainty
No range defined.
Unit
g
Flux residue on stencil Solid wasteg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

No source is attached to this row.

Source citations
Not stated
Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of hazardous waste, hazardous waste incineration, with energy recovery
Uncertainty
No range defined.
Unit
g
Scrapped material (line yield) Solid wastekg
Derivation basis
  • Calculated from the mass balance of spent materials and consumables, with treatment selected from the waste classification.

The sources below are this dataset's own bibliography. They are not tied to this row.

Background data
ecoinvent 3.12 treatment route
Background dataset
treatment of inert waste, sanitary landfill
Notes
Calculated reject material after accounting for a manufacturing yield of 90%.
Uncertainty
No range defined.
Unit
kg

Emissions to air

5 elementary flows released to air by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.

Volatile organic compounds (VOC) Emission to airg
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
NMVOC, non-methane volatile organic compounds
Uncertainty
No range defined.
Unit
g
HCl Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.

No source is attached to this row.

Source citations
Not stated
Compartment
Air (non-urban air or from high stacks)
CAS number
7647-01-0
ecoinvent 3.12 elementary flow
Hydrochloric acid
Uncertainty
No range defined.
Unit
g
HCHO Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.

No source is attached to this row.

Source citations
Not stated
Compartment
Air (non-urban air or from high stacks)
CAS number
50-00-0
ecoinvent 3.12 elementary flow
Formaldehyde
Uncertainty
No range defined.
Unit
g
Volatile organic compounds (VOCs) Emission to airg
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
NMVOC, non-methane volatile organic compounds
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Flux volatiles Emission to airg
Derivation basis
  • Calculated as an air release, from a mass balance on the process gases going in, with the destruction or removal efficiency of any point-of-use abatement applied.

No source is attached to this row.

Source citations
Not stated
Compartment
Air (non-urban air or from high stacks)
ecoinvent 3.12 elementary flow
NMVOC, non-methane volatile organic compounds
Uncertainty
No range defined.
Unit
g

Emissions to water

11 elementary flows released to water by this dataset's own operations. Quantities are not published; they ship with the dataset on Circa.

Mn2+ Emission to waterg
Compartment
Water (surface water)
CAS number
16397-91-4
ecoinvent 3.12 elementary flow
Manganese II
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Potassium Emission to waterg
Compartment
Water (surface water)
Formula
K+
CAS number
24203-36-9
ecoinvent 3.12 elementary flow
Potassium I
Notes
K2SO4 → 2K⁺ + SO4²⁻ (ionic dissociation)
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Sulfate Emission to waterg
Compartment
Water (surface water)
Formula
SO42-
CAS number
14808-79-8
ecoinvent 3.12 elementary flow
Sulfate
Notes
Aggregated from 3 contributing steps: K2SO4 → 2K⁺ + SO4²⁻ (ionic dissociation) + H2SO4 dissociates in water → 2H⁺ + SO4²⁻
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
HCHO Emission to waterg
Source citations
Compartment
Water (surface water)
CAS number
50-00-0
ecoinvent 3.12 elementary flow
Formaldehyde
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
EDTA Emission to waterg
Source citations
Compartment
Water (unspecified)
Formula
C10H16N2O8
CAS number
60-00-4
ecoinvent 3.12 elementary flow
EDTA, Ethylenediaminetetraacetic Acid
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Cu Emission to waterg
Source citations
Compartment
Water (surface water)
CAS number
7440-50-8
ecoinvent 3.12 elementary flow
Copper ion
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Mixed organics (COD) Emission to waterg
Derivation basis
  • Calculated as a release to water, from a contaminant mass balance on the process chemistry.

No source is attached to this row.

Source citations
Not stated
Compartment
Water (surface water)
ecoinvent 3.12 elementary flow
COD, Chemical Oxygen Demand
Uncertainty
No range defined.
Unit
g
H2O2 Emission to waterg
Derivation basis
  • Calculated as a release to water, from a contaminant mass balance on the process chemistry.

No source is attached to this row.

Source citations
Not stated
Compartment
Water (surface water)
CAS number
7722-84-1
ecoinvent 3.12 elementary flow
Hydrogen peroxide
Uncertainty
No range defined.
Unit
g
Ni Emission to waterg
Source citations
  • China GB 39731-2020, Emission standard of water pollutants for the electronics industry, Table 1 item 20 total nickel 0.5 mg/L (archived MEE PDF, read verbatim); corroborated by GB 21900-2008 electroplating total nickel 0.5 mg/L; band endpoints from EU STM BREF 2006 Table 3.18 (nine Swedish installations) and Table 3.20 (nickel levels associated with potential BAT)
Compartment
Water (surface water)
Formula
Ni2+
CAS number
14701-22-5
ecoinvent 3.12 elementary flow
Nickel II
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
CN⁻ Emission to waterg
Compartment
Water (surface water)
Formula
CN-
CAS number
57-12-5
ecoinvent 3.12 elementary flow
Cyanide
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g
Phosphorus (from hypophosphite) Emission to waterg
Derivation basis
  • Calculated as a release to water, from a contaminant mass balance on the process chemistry.

No source is attached to this row.

Source citations
Not stated
Compartment
Water (surface water)
Formula
P
CAS number
7723-14-0
ecoinvent 3.12 elementary flow
Phosphorus
Uncertainty
A minimum-maximum range is defined for this flow. Bounds ship with the dataset on Circa.
Unit
g

Flows not quantified

7 flows are recorded for this dataset but carry no quantity — cut off below the significance threshold, or with no background dataset available. They remain inside the declared system boundary; each is listed with its reason.

Cut off - below the significance threshold (1)

Chloride ions Process chemicalg · -70% / +170%
Source citations
Background data
cut off
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
Chloride quantity is calculated from the vendor working-bath concentration and the existing process-specific bath allocation. The flow is left unlinked to a background production dataset because no representative one is available.
Uncertainty
-70% / +170% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g

Not modelled (6)

Complexing agent (EDTA or Rochelle salt) Process chemicalg · -19.9% / +50%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
Proprietary plating-bath additive consumed in trace quantity, recorded in this inventory. Formulations vary by supplier and no representative public production dataset exists, so the upstream burden is left unlinked rather than approximated with an unrepresentative proxy.
Uncertainty
-19.9% / +50% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Plating additives Process chemicalg · ±33.3%
Source citations
  • ResearchGate, Water use in PCB manufacturing
  • Envirowise, Water use in PCB manufacturing
  • Patent CN102286761B, Acid Copper Additives
  • Patent US5151170A, Brightener Consumption
  • SysPCB, Inner Layer Process
  • NMFRC, Electroless Nickel Stoichiometry
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
Proprietary plating or printing additive consumed in trace quantity, recorded in this inventory. Formulations vary by supplier and no representative public production dataset exists, so the upstream burden is left unlinked rather than approximated with an unrepresentative proxy.
Uncertainty
±33.3% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Suppressor (PEG) Process chemicalg · -40% / +60.1%
Source citations
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
Proprietary plating or printing additive consumed in trace quantity, recorded in this inventory. Formulations vary by supplier and no representative public production dataset exists, so the upstream burden is left unlinked rather than approximated with an unrepresentative proxy.
Uncertainty
-40% / +60.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Accelerator (SPS) Process chemicalg · -33.3% / +66.7%
Source citations
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
Proprietary plating or printing additive consumed in trace quantity, recorded in this inventory. Formulations vary by supplier and no representative public production dataset exists, so the upstream burden is left unlinked rather than approximated with an unrepresentative proxy.
Uncertainty
-33.3% / +66.7% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Leveler (Janus Green B class) Process chemicalg · -50.2% / +49.8%
Source citations
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
Proprietary plating or printing additive consumed in trace quantity, recorded in this inventory. Formulations vary by supplier and no representative public production dataset exists, so the upstream burden is left unlinked rather than approximated with an unrepresentative proxy.
Uncertainty
-50.2% / +49.8% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g
Complexing agent (citrate, malate, or lactate) Process chemicalg · -39.9% / +60.1%
Derivation basis
  • Calculated from per-operation consumption, operation counts, and manufacturing yield.

No source is attached to this row.

Source citations
Not stated
Background data
not modelled
Background dataset
Not applicable: this flow is not quantified in the inventory.
Reason
Proprietary plating-bath additive consumed in trace quantity, recorded in this inventory. Formulations vary by supplier and no representative public production dataset exists, so the upstream burden is left unlinked rather than approximated with an unrepresentative proxy.
Uncertainty
-39.9% / +60.1% around the published quantity. The bounds themselves ship with the dataset on Circa.
Unit
g

Limitations and unquantified flows (4)

Limits this dataset declares about itself: first any limit stated in its own description, then any limit it declares flow by flow, grouped by channel. Each entry below is the model's own disclosure.

Waste

  • Anode sludge (phosphorus) leaves the boundary as waste but is not funded by any material input on this bill; see that row for the quantity. The phosphorus in this sludge comes off the plating anode as it dissolves, and this bill carries no purchase for that anode, so the mass leaves the boundary without an input to fund it and is declared open here rather than being attributed to a purchase that does not represent it.
  • Anode bag sludge (phosphorus + organic adsorbates) leaves the boundary as waste but is not funded by any material input on this bill; see that row for the quantity. The phosphorus in this sludge comes off the plating anode as it dissolves, and this bill carries no purchase for that anode, so the mass leaves the boundary without an input to fund it and is declared open here rather than being attributed to a purchase that does not represent it.

General

  • These materials are used at a step of the modelled flow and are also carried by this dataset's own material list. Each is counted once, on that list, and the step does not book it again: Core through-hole copper plating uses Copper anode (phosphorized soluble); SAP microvia fill plating uses Copper anode (phosphorized soluble); Substrate solder-ball flux, reflow and cleaning uses SAC305 solder balls.
  • Some consumable pulls referenced by the modelled process steps did not resolve to an inventory row and are absent from this dataset. They are itemised in the dataset's own export audit.

The flows above are this dataset's own records. What follows are the scope rules set once for the whole database in the methodology report, repeated here so every dataset page carries them.

Database-wide boundary policy — applies to every REEL dataset

These boundaries are set once for the whole database, in Chapter 2 of the methodology report, and apply to this dataset wherever they are relevant to it. The excluded flows listed above are specific to this dataset.

Use phase
Product operation is outside the cradle-to-gate scope.
End-of-life treatment
Recycling and disposal are outside the cradle-to-gate scope.
Distribution and retail
The gate is a finished component ready for integration into a higher-level assembly.
Inbound transport of raw materials
Transport of purchased raw materials to the manufacturing facility is already inside the upstream "market for" datasets that users link to a background database, so it is not modelled a second time here. This does not cover freight between REEL production stages, which is modelled where a dataset authors it.
Returnable shipping containers
Where freight between production stages is modelled, the mass moved is the product itself. The shipping container (FOSB, SEMI M31) is returnable capital equipment whose per-trip share is unsourced, so its tare is excluded from the transport effort.
Photomask fabrication
A mask set's embodied burden is amortised across a high-volume production run and is not attributed per wafer. Users assessing low-volume production should add mask fabrication separately; the methodology report gives the basis for the exclusion.
Employee transport, administration and R&D overhead
Employee transportation, facility administration and R&D/pilot-production overhead are outside scope.
Capital goods
Manufacturing equipment, cleanroom construction and facility infrastructure are excluded, on the grounds of absent public data on equipment embodied energy, uncertainty in equipment lifetime and allocation, common practice in electronics LCA, and a focus on the operational inventory. Future versions may include capital goods when sufficient public data becomes available.
Precious metal recovery credits
Scrap recovery credits for precious metals are excluded pending data availability.
Wafer reclaim
Test wafers and scrap are outside the system boundary.

Inside the boundary, linked rather than modelled

Silicon ingot growth and wafer slicing
Inside the cradle-to-gate scope, but treated as upstream material inputs linked to background databases rather than modelled as REEL processes.
Freight between production stages
Where a dataset's product moves between REEL production stages - wafer fabrication to the packaging site, for example - that leg is authored as a transport service and linked to an ecoinvent freight activity. It is measured as a transport effort in tonne-kilometres, not as a mass. Route distances are authored per route class with a stated band; a lower bound of zero is a modelling statement that the two sites can be co-located, not a missing value.

Cut-off criteria

A flow is excluded from a process inventory when it contributes less than 1 % of the total mass of inputs to that unit process, or less than 1 % of its total energy input. The denominator is total process inputs, not product mass. That distinction matters in semiconductor manufacturing, where the input mass of water, chemicals and gases greatly exceeds the product mass, so the threshold removes only genuinely minor flows.

Included regardless of the cut-off

  • Perfluorocarbons (CF4, C2F6, SF6, NF3) - high GWP, EPA regulated
  • Heavy metals (Pb, Cd, Hg, Cr(VI)) - RoHS regulated, high toxicity
  • Volatile organics (photoresist solvents, PGMEA) - air quality
  • Precious metals (Au, Ag, Pd, Pt) - high embodied impacts
  • Ozone-depleting substances (legacy CFCs, HCFCs) - Montreal Protocol