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White paper · Landscape report · v1.0

Where the Data Isn't Yet

An emission-factor landscape for the semiconductor value chain: mapping the public-data gaps in fab and packaging materials and chemicals.

Author

Jonathan Balsvik

Published

2026 · Version 1.0

Contact

[email protected]

An Emission-Factor Landscape for the Semiconductor Value Chain REEL LCI · v1.0 · 2026

Abstract

An Emission-Factor Landscape for the Semiconductor Value Chain

Most public attention on the semiconductor industry's environmental footprint focuses on two well-characterized areas: grid electricity at the fab, and direct atmospheric emissions of fluorinated process gases. Both are dominant in absolute terms, and both have well-developed mitigation pathways.

This paper is about everything else: the materials and chemicals slice of the inventory, where public emission-factor data is weakest, industry transparency lags furthest behind, and downstream LCAs are most forced to rely on proxies, secondary sources, and modeled estimates.

Contents

01 Executive summary

A small set of substance classes accounts for nearly all of the data-quality risk on the non-energy material side.

Most public attention on the semiconductor industry's environmental footprint focuses on two well-characterized areas: grid electricity consumed at the fab, and direct atmospheric emissions of fluorinated process gases used in etch and chamber cleaning. Both are tracked rigorously by industry working groups, foundries, and consortia. Both are dominant in absolute terms, and both have well-developed mitigation pathways: renewable power purchase agreements for the first, abatement equipment with gas-dependent destruction efficiencies of 95–99%+ for the second.

This paper is about everything else.

Across the REEL LCI v0.2 database, covering 14 wafer technology nodes from 3 nm to 180 nm and 42 packaging architectures from wirebond QFN to HBM3 2.5D stacking, the burden of materials and chemicals (excluding electricity and direct gas emissions) accounts for roughly 20–25% of cradle-to-gate GWP for advanced logic wafers, and a smaller absolute burden but proportionally larger fraction for many packaging types. This is the slice of the inventory where public emission-factor data is weakest, where industry transparency lags furthest behind, and where downstream LCAs are most forced to rely on proxies, secondary sources, and modeled estimates.

This paper maps that landscape. It identifies which materials and chemicals show up as hotspots in wafer fabrication and advanced packaging, what publicly available emission-factor data exists for each today, and where the data quality is weakest. It draws on the REEL LCI v0.2 screening data, the available peer-reviewed literature, ecoinvent v3.10 and v3.11 release notes, vendor disclosures, and recent academic theses. It is a landscape report rather than a call for contributions. Its readers, primarily LCA and sustainability teams at semiconductor materials, chemicals, gas, and equipment suppliers, can self-identify where their organization is positioned to move the public data forward.

The hotspot rankings presented here are based on industry-typical REEL models. Real fabs vary substantially in equipment, recipes, abatement, sourcing, and utility mix; a specific fab's hotspot ordering and the relative weight of each emission factor may differ from the screening below. See Section 8 for the full caveat on within- and between-fab variation.

Headline finding The gap is not uniformly distributed. A small set of substance classes (specialty process gases, CMP slurries, photoresists, plating-bath additives, and a handful of proprietary substrate films) account for nearly all of the data-quality risk on the non-energy material side. For most of these, the chemistry is well-understood but the production-phase emission factors are not in any open database. For others (bonding gold, plating salts, polyimide films), the substance is in standard databases at industrial grade, but the energy delta to electronics-grade purity has not been quantified publicly in over a decade.

The rest of this paper details where these gaps sit and what is known about each.

02 Reading guide for supplier LCA teams

Find your portfolio. Each row points to the relevant archetype and tier.

If you are an LCA, sustainability, or product-stewardship professional at a supplier company, the entry point most relevant to your portfolio is below.

If you produceSpecialty process gases
The full set of NF₃, SF₆, C₄F₈, C₄F₆, GeH₄, and F₂ production-phase EFs is the single largest data gap on the wafer side. Any one published as a vendor EPD or peer-reviewed inventory would move the field meaningfully.→ § 5.1 · Tier 1
If you produceCMP slurries
Venkataswamy et al. (2024) has framed the question qualitatively; what is missing is per-formulation quantified inventory. Oxide slurries (silica or ceria) are the highest-volume.→ § 5.2 · Tier 1
If you producePhotoresists or ancillaries
The data void is near-total. EUV in particular has no baseline at all.→ § 5.3 · Tier 1
If you producePlating chemistry
Base salts are in standard databases; the additive packages are the gap. EU GENESIS is working on this; a parallel or contributing vendor publication would accelerate matters.→ § 5.4 · Tier 2
If you supplyBonding gold, electronics-grade Cu, Ag pastes, or substrate metallization
The chemistry is well-understood; the gap is the semi-grade processing delta over generic bulk metal. A vendor EPD that quantifies wire-drawing or electrodeposition energy would resolve a 10+ year vintage problem.→ § 5.5 · Tier 2
If you supplyBulk industrial gases
Bulk gases sit in Tier 3, where leverage is in aggregate exposure across the database rather than any single dominant emission factor.→ § 5.6 · Tier 3
If you supplySubstrate films (ABF, polyimide, EMC, BCB, dry film resist)
Ajinomoto in particular is in a near-unique position: a single product-level disclosure on ABF would close a hotspot for every modern flip-chip CPU and GPU.→ § 5.7 · Tier 1 (ABF, PI) / Tier 2 (EMC)

Each archetype block in Section 5 names what publicly available data would have most improved REEL's coverage. Whether and how a supplier engages is their call; the landscape map above is what we can offer.

03 Scope and method

What this paper covers, what it excludes, and how "best available" is judged.

The REEL LCI database v0.2 includes 14 wafer technology nodes spanning advanced FinFET (3 nm) through mature CMOS (180 nm), and 42 packaging architectures across wirebond, flip-chip, fan-out, wafer-level, and advanced 2.5D / 3D stacking. Each model is built from publicly available data (peer-reviewed papers, vendor specifications, patents, government reports, and industry roadmaps) and produces inventory data (mass and energy flows), not characterized impact results.

For the analysis behind this paper, REEL's v0.2 models were screened using AR6 GWP100 characterization factors. The screening identified the largest contributors to cradle-to-gate GWP for each model. This paper focuses on a specific subset of those contributors: materials and chemicals, excluding two categories that are well-characterized elsewhere.

Materials and chemicals: in scope

  • Bulk gases supplied to the fab (industrial N₂, H₂, O₂, He, Ar): the gas itself, as distinct from its emission.
  • Specialty process gases (etchants, dopants): the upstream production burden, distinct from any direct atmospheric emission of the same molecule.
  • Wet-clean chemicals at electronics grade (NH₄OH, HCl, H₂SO₄, HF, H₂O₂).
  • Photoresists and ancillaries (resists, developers, BARC, edge-bead removers).
  • CMP slurries and pad consumables.
  • Plating chemistries: base salts (KAu(CN)₂, CuSO₄) and the proprietary additive packages.
  • Bulk and electrodeposited metals at electronics or assembly grade (Au, Cu, Ag, Cu-Mo).
  • Substrate organics and films (EMC, polyimide, ABF, dry film resist, BCB).
  • Single-crystal silicon and other wafer substrates.

Out of scope

Grid electricity at the fab. The dominant single contributor to advanced logic wafer GWP. Reported by foundries, regulated under various jurisdictional carbon accounting rules, and addressed by an active renewables-procurement effort. Its emission factor is determined by grid mix, itself extensively characterized.

Direct atmospheric emissions of process gases. Fluorinated gases (SF₆, NF₃, C₄F₈, C₄F₆, CF₄, C₂F₆) and other high-GWP species that escape abatement. The industry tracks these through the IPCC 2019 Refinement Vol. 3 Ch. 6 methodology and WSC PFC reduction agreements. Abatement systems achieve destruction efficiencies of 95–99% or higher, depending on the gas and abatement technology.

Excluding these two categories isolates the slice this paper is about: the production-phase emission factors of the materials and chemicals consumed in fabrication and assembly.

One further exclusion: on-site utilities with no external supplier. Ultrapure water (UPW) is produced at the fab from incoming water, not procured from a supplier and not meaningfully transportable. Its production burden is on-site electricity (reverse osmosis, electro-deionization, UV, and pumping), already inside the fab-electricity slice above and metered directly by fabs. With no external supplier to characterize, UPW sits outside this paper's supplier-facing scope; the per-m³ figure a bottom-up modeler wants is a fab-disclosure question, not a supplier-data gap.

What "best available" means

A strict source hierarchy. Peer-reviewed publications first, then vendor EPDs, then industry-consortium reports (SEMI, JEITA, IPC, EU Horizon), then corporate sustainability disclosures with quantitative inventory data, then government LCI databases (USLCI, ELCD), then the ecoinvent v3.10 / 3.11 datasets (licensed, and used in REEL only for flow mapping, never as a substitute for a verified primary source).

Other licensed databases (Sphera/GaBi, IDEMAT-paid) are noted only where their existence is methodologically relevant; their values are never cited.

A note on the word "public." In this paper a "public" emission factor is one that can be derived from publicly accessible sources: open literature, vendor disclosures, government datasets, or a database any practitioner can obtain without an institutional license. "Public" here means accessible, not free or open-source. REEL-modeled values cited below are published in the REEL LCI Database, which any practitioner can procure on an affordable, pay-as-you-go basis: accessible without the institutional licensing typical of proprietary LCA databases.

Provenance labels used throughout this paper

Peer-reviewed (open)

Open-access journal article or thesis with a verifiable DOI containing a cradle-to-gate LCI.

Industry-specific public

Vendor EPD, consortium-published LCI, or government dataset built from semiconductor-industry primary data.

Generic public

Standard background database entry (ecoinvent or comparable) at industrial-bulk grade; not semi-specific.

+ Higgs / Boyd

A Generic public entry plus REEL's documented industrial-to-electronics-grade purification multiplier from the Higgs/Boyd baseline.

REEL-modeled (published)

Modeled by REEL from precursor chemistry, mass balance, and engineering estimates because no peer-reviewed or vendor source exists publicly. Published in the REEL LCI Database v0.2.

No public LCI identified

Substance not yet modeled in any public source within the search scope of Section 8.

For the construction of REEL LCI v0.2 inventories (DQI scoring, uncertainty propagation, mass-balance closure, and elementary flow nomenclature) readers are directed to the REEL LCI Methodology Report v0.2, which accompanies this paper.

04 The 80 / 20 picture

Materials and chemicals are the remaining 20–25%, and exactly the slice with the weakest public coverage.

Across REEL LCI v0.2's GWP screening, three categories dominate every model: grid electricity at the fab or assembly site, direct atmospheric emissions of fluorinated process gases, and the production-phase burden of all other materials and chemicals.

For advanced logic wafers, grid electricity dominates, typically more than half of cradle-to-gate GWP across the wafer nodes screened; the absolute electricity burden falls substantially at mature nodes, where total GWP is lower, but the proportional share remains at or above the advanced-node level. Direct fluorinated-gas emissions take the next slice. Materials and chemicals, the focus of this paper, together account for roughly the remaining 20–25% (Figure 1). For packaging architectures the absolute material burden is much smaller per part, but the proportional share is highly variable. For wirebond packages (QFN, TQFP, TSOP) the gold bonding wire alone can be the single largest non-energy contributor. For flip-chip and FCBGA architectures, plating chemistries frequently account for 20–40% of the package's non-energy GWP. For wafer-level packaging, TMAH developer dominates the non-energy material burden.

Why this matters for emission-factor work

The non-energy material slice is exactly the slice with the weakest public emission-factor coverage. This is the case for two independent reasons.

Proprietary opacity. Many of the most chemically specialized substances (specialty process gases, CMP slurries, photoresists, plating additives) are produced by a small number of vendors whose formulations are trade secrets. Production-phase emission factors are rarely published because doing so would expose proprietary process information.

Missing purification energy. Many substances that are in public databases are present only at industrial bulk grade. The transformation from industrial to electronics grade (purification to parts-per-trillion impurity tolerances) carries a substantial additional energy burden that has not been quantified publicly in over a decade.

These two failure modes define the landscape that the rest of this paper maps.

05 Hotspots by supplier archetype

Seven supplier archetypes that account for the majority of the non-energy material burden.

For each archetype the structure is the same: where its products appear as hotspots, what the chemistry or function is, what the current best public emission factor is, and what is known to be approximate or generic. The order is approximately by leverage: the higher up an archetype is, the more REEL's downstream wafer and package totals would shift if its emission factors improved.

§ 5.1

Specialty process gases: etch, clean, and deposition

SubstancesNF₃, SF₆, CF₄, C₂F₆, C₄F₈, C₄F₆, GeH₄, F₂, SiH₄

Where they appear
Every advanced-node wafer in REEL's screening. SF₆ and NF₃ in particular are top-five non-energy contributors at almost every node from 3 nm through 90 nm. Among packaging architectures, CoWoS 2.5D shows an anomalously high SF₆-production share owing to fluorinated chemistry in the silicon interposer fab.
Why they matter
These gases enable the high-aspect-ratio etching, selective film removal, and chamber cleaning that define advanced logic and DRAM manufacturing. Direct atmospheric escape is heavily regulated and abated; the production-phase burden is not. Synthesis typically involves multi-step fluorination chemistry with substantial energy inputs for distillation and purification to the 5N (99.999%) to 6N (99.9999%) purity grades required by semiconductor users.
Best public EF
REEL-modeled, derived from open-literature sources on production chemistry, vendor energy-intensity claims, and engineering estimates. No vendor EPDs were located for any of the major specialty gas producers (Air Liquide, Linde Electronics, Resonac, Kanto Denka, SK Materials, Merck Electronics) covering the production phase of these gases at electronics grade. Thompson (2020), a University of Idaho master's thesis, models NF₃ at a single Idaho-fab scope and is the only academic source identified with a public LCI for an electronics-grade specialty gas.
Data-quality flag
REEL-modeled Single-supplier reliance for the NF₃ academic baseline; modeled approaches for the others.

Vendor "low-GWP" alternative gases (C₄F₈-linear, C₃F₄, C₄F₇N) are being developed but their production-phase emission factors are also not publicly disclosed.

§ 5.2

CMP slurries

SubstancesOxide CMP slurry (silica- or ceria-based), copper CMP slurry, tungsten CMP slurry, plus CMP pads and conditioner disks.

Where they appear
Every wafer node with CMP; that is, every wafer node in REEL's screening. Also prominent in HBM TSV stacking and in advanced packaging interposers.
Why they matter
CMP is the workhorse planarization step in modern fabs. Slurries are complex aqueous suspensions of nanoscale abrasives plus proprietary additive packages (oxidizers, chelating agents, surfactants, pH modifiers). Per-wafer slurry consumption ranges from 50 to 400 mL per CMP step, and a modern advanced-node wafer passes through 20–50 CMP steps. The production-phase emission factor of the slurry (driven by abrasive calcination, hydrothermal synthesis, and ball milling) has not been quantified in any public database.
Best public EF
REEL-modeled from precursor chemistry. Venkataswamy et al. (2024, ACS Sustainable Chemistry & Engineering) provides the most current qualitative review of CMP consumable manufacturing impacts, identifying slurry and pad production as particularly energy- and water-intensive, but it is a perspectives paper that does not produce a synthesized per-kg-CO₂e emission factor for any specific formulation. No supplier EPDs were located from Merck Electronics, CMC Materials (Entegris), Fujimi, or Resonac.
Data-quality flag
REEL-modeled Venkataswamy et al. (2024) is a useful qualitative reference for defending the proxy approach but is not itself a drop-in emission factor.

§ 5.3

Photoresists and ancillaries

SubstancesArF immersion photoresist, EUV photoresist (organic chemically amplified and emerging metal-oxide), bottom anti-reflective coating (BARC), edge-bead remover (EBR), tetramethylammonium hydroxide (TMAH) developer.

Where they appear
Every patterning step at every node. Relevance scales with the mask count of the technology: an advanced logic node may use 60–80 photomask layers, each requiring resist coat, exposure, develop, and strip.
Why they matter
Photoresist formulations are among the most tightly guarded trade secrets in the materials supply chain. The supplier set is concentrated (JSR, Tokyo Ohka Kogyo, Shin-Etsu Chemical, Sumitomo Chemical, Fujifilm Electronic Materials, DuPont Electronics & Imaging). Quantitative cradle-to-gate emission factors are not published for any commercial resist product. Several suppliers acknowledge using LCA internally for product development but do not release the underlying inventory data.
Best public EF

Photoresists (ArF, EUV, BARC, EBR). REEL-modeled or proxied. No public LCI was located within search scope.

TMAH developer. Fuentes et al. (2023, ACS Sustainable Chemistry & Engineering) provides a peer-reviewed cradle-to-gate LCI for TMAH synthesis. Although the paper's primary subject is magnetite-nanoparticle production, the authors modeled their own TMAH product system in OpenLCA 1.11 against ecoinvent 3.5 background data, building it from trimethylamine plus methyl chloride to tetramethylammonium chloride, then reacted with potassium hydroxide. Inventory data is in the open Supporting Information.

Data-quality flag
Near-complete void Photoresists. TMAH covered by a single modeled inventory at ecoinvent 3.5 vintage.

§ 5.4

Plating chemistry: substrate and bumping

SubstancesPotassium gold cyanide (KAu(CN)₂) for gold electroplating; copper sulfate baths plus organic additive packages (suppressors, accelerators, levelers) for damascene and bump plating; ENIG and ENEPIG chemistries for substrate finishing.

Where they appear
Pronounced in flip-chip and FCBGA architectures, where gold-flash plating is a dominant non-energy contributor. KAu(CN)₂ frequently exceeds 30% of package-level non-energy GWP in REEL's flip-chip exports. ENIG is the standard finish for most modern PCBs and many semiconductor substrates.
Why they matter
Base metal salts (KAu(CN)₂, CuSO₄) appear in standard public databases, but the proprietary additive packages (accelerators, suppressors, levelers) that determine deposition kinetics and final film properties are not characterized in any open dataset. Drag-out losses, additive degradation, and bath disposal further complicate the cradle-to-gate picture.
Best public EF

Base salts. Generic public (ecoinvent v3.10 / v3.11); adequate for the salt itself but not for the proprietary additive blend.

ENIG / ENEPIG. Wagih, Bainbridge et al. (2024, IEEE Journal of Microwaves) provides a peer-reviewed LCA of ENIG-finished microwave PCBs with explicit modeling of gold and nickel mass as a function of trace coverage. Finds gold has the highest impact per unit mass owing to mining and refining; reducing gold-plated area is the simplest decarbonization lever.

Additive packages. No public LCI identified. The EU GENESIS project (Horizon Europe 101194246, May 2025 – April 2028, 58 partners, CEA coordinator) includes plating-chemistry LCAs in scope; data not yet public.

Data-quality flag
Bounded open question A reasonable expectation is that GENESIS will produce open public LCIs in the 2027–2028 window. Until then, REEL models additives as proxy fractions of bath chemistry.

§ 5.5

Bonding gold and substrate metallization

SubstancesBonding wire gold (4N–6N purity, drawn to 15–25 μm diameter); electronics-grade copper for substrate metallization; copper-molybdenum alloys for high-reliability and power packaging; silver die-attach paste (sintered nano-silver and conventional); leadframe copper.

Where they appear
Bonding wire gold is the single largest non-energy contributor in wirebond packages, accounting for 31–78% of total package GWP in TQFP, TSOP, SSOP, and TSSOP exports in REEL's screening. Substrate copper appears across the entire FCBGA family. Silver die-attach paste appears in QFN and power packages.
Why they matter
The substances themselves are in standard public databases (ecoinvent has gold, copper, silver, molybdenum at generic industrial grades), but the energy delta to electronics-grade purity and to the specific metallurgical processes used in semiconductor assembly (wire drawing for bonding gold, electrodeposition for substrate copper, sintering for nano-silver) has not been quantified publicly in over a decade. Boyd (2012, Life-Cycle Assessment of Semiconductors) summarizes earlier work by Higgs (Intel) showing that purification from industrial to semiconductor grade can carry a 20% to 1000% additional carbon footprint depending on the substance. That figure is itself vintage and has not been updated in any open public source.
Best public EF

Bonding gold. Generic public (ecoinvent gold mining and refining), with an internal REEL multiplier for the wire-drawing and purification delta. Wang (2024, KTH master's thesis) examines the carbon footprint of semiconductor products with explicit attention to gold as a backend hotspot but does not propose an updated production-phase emission factor.

Cu-Mo substrate alloys. Generic public; International Copper Association (ICA, 2022) and International Molybdenum Association (IMOA, 2018) provide mass-allocated bulk metal LCIs.

Silver die-attach paste. Generic public (ecoinvent silver) with REEL modeling for paste formulation. No public LCI located for sintered nano-silver formulations.

Data-quality flag
Vintage delta Industrial-to-semi-grade purification penalty unrefreshed since ~2012.

For high-volume wirebond products, even a modest correction to bonding-gold EF would shift package-level totals materially.

§ 5.6

Bulk gases and utilities

SubstancesN₂, O₂, H₂, He, Ar; compressed dry air (CDA).

Where they appear
Every export. N₂ alone is a top-five non-energy contributor in 44 of the 56 wafer-and-packaging exports screened.
Why they matter
Per-unit emission factors are small but ubiquity creates large aggregate exposure. The methodologically relevant distinction is on-site fab generation (cryogenic air separation built into the fab utility plant) versus merchant supply (trucked-in liquid); energy intensities differ substantially between the two, and neither is characterized at semiconductor-grade specificity in public datasets.
Best public EF

Bulk industrial gases. Generic public (ecoinvent v3.10 cryogenic air separation datasets; v3.11 added improved gallium datasets but did not target bulk gases).

Data-quality flag
Broad exposure Modest per-unit factor. Leverage is in aggregate effect across all products.

§ 5.7

Substrate organics and films

SubstancesAjinomoto Build-up Film (ABF); polyimide (commonly PMDA/ODA-based); benzocyclobutene (BCB); epoxy mold compound (EMC); dry film resist.

Where they appear
ABF in every modern flip-chip CPU and GPU substrate. Polyimide in fan-out wafer-level packaging and wafer-level chip-scale packages. EMC in every encapsulated package.
Why they matter
These are highly engineered composite materials whose generic-material proxies in standard databases substantially misrepresent the true cradle-to-gate footprint. Epoxy mold compound is typically more than 80% silica filler by weight; using a generic epoxy emission factor overestimates the petrochemical burden while underestimating the mineral-processing burden. Polyimide synthesis from PMDA and ODA precursors is well-documented in chemistry literature but not in public LCI databases. ABF in particular is a near-monopoly product from Ajinomoto Fine-Techno with no public product-level disclosure.
Best public EF

ABF. REEL-modeled / proxied as silica-filled epoxy plus PET release film plus protective overfilm. Ajinomoto Group publishes corporate-level sustainability disclosures but no product-level EPD or cradle-to-gate LCI for ABF. No peer-reviewed open-source LCA covers it.

Polyimide. Generic public (ecoinvent polyimide); adequate for chemistry but not for semiconductor-grade purity or thin-film processing. Zhang, Bainbridge et al. (2024, Scientific Reports) provides a comparative LCA of FR4, PET, paper, and a degradable substrate but does not cover polyimide.

EMC. Generic public (ecoinvent epoxy resin) plus REEL modeling for the silica filler fraction.

BCB and dry film resist. REEL-modeled / generic-public proxies. Major suppliers (Asahi Kasei, Toray) acknowledge running internal LCAs but do not publish.

Data-quality flag
Single-supplier hotspot ABF: a textbook case of no public data. Polyimide is a confirmed gap.

06 The emission-factor landscape

A single table of best-available public emission factors, by substance.

The following table presents the best-available public emission-factor source for each material and chemical hotspot identified in REEL LCI v0.2's GWP screening. Substances are grouped by supplier archetype as in Section 5, plus two additional groups (wet-clean chemicals and the silicon substrate, introduced in Section 3.3) that fall outside the seven archetypes.

Substance Best-available public emission factor Provenance Vintage Gap statement
Specialty process gases
NF₃ production Thompson (2020), Univ. of Idaho M.S. thesis Peer-reviewed (open) 2020 Only academic source publicly available; single-fab scope; not vendor-validated.
C₄F₈ production REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 Vendor EPDs absent; modeling required.
C₄F₆ production REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 Same as C₄F₈.
GeH₄ production REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 Specialty epi gas; no merchant LCI.
F₂ production REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 On-site generated; no merchant EF.
SF₆ production (upstream) REEL LCI Database v0.2 (modeled) for electronics grade REEL-modeled (published) 2026 Despite SF₆'s dominance, no vendor EPD covers semi-grade production.
SiH₄ production ecoinvent v3.10 Generic public 2023 (v3.10) Bulk-chemical entry; lacks high-purity processing delta.
CMP slurries
Oxide CMP slurry
silica / ceria
Venkataswamy et al. (2024, ACS Sus. Chem. Eng.); qualitative review Peer-reviewed (open) 2024 No quantified per-kg EF; perspectives paper identifying slurry and pad production as energy- and water-intensive.
Copper CMP slurry REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 Li et al. (2025) covers mechanics, not LCA.
Tungsten CMP slurry REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 No quantified public EF; modeled from precursor chemistry.
Photoresists and ancillaries
ArF immersion resist REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 All major suppliers acknowledge internal LCA; nothing published.
EUV resist
organic + metal-oxide
REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 Emerging chemistry; no baseline.
BARC / EBR REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 -
TMAH developer Fuentes et al. (2023, ACS Sus. Chem. Eng.) Peer-reviewed (open) 2023 · ecoinvent 3.5 bg Single-paper modeled inventory; not vendor-validated.
Plating chemistry
KAu(CN)₂
potassium gold cyanide
ecoinvent KAu(CN)₂ Generic public 2023 (v3.10) Additive packages not in the dataset.
Cu plating bath base ecoinvent CuSO₄ Generic public 2023 (v3.10) Same; additives proprietary.
ENIG / ENEPIG Wagih, Bainbridge et al. (2024, IEEE J. Microwaves) Peer-reviewed (open) 2024 First open LCA with explicit gold + nickel mass model; microwave-PCB scope.
Additive packages
accelerator, suppressor, leveler
REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 EU GENESIS project (CORDIS 101194246) covers this; data expected 2028.
Bonding metals and substrate metallization
Bonding wire Au
semi-grade
ecoinvent generic gold + Higgs / Boyd purification penalty Generic + Higgs/Boyd 2012 baseline Industrial-to-semi delta not updated publicly since ~2012.
Cu (electronics-grade) ICA (2022) generic + REEL modeling Generic public 2022 Bulk LCI sound; electrodeposition delta not characterized.
Cu-Mo alloy
substrate
ICA + IMOA (2018) Generic public 2018–2022 Bulk mass-allocation only.
Silver die-attach paste ecoinvent generic silver Generic public 2023 (v3.10) No public LCI for sintered nano-silver.
Bulk gases and utilities
N₂ / O₂ / Ar
cryogenic air separation
ecoinvent v3.10 air-separation datasets Generic public 2023 (v3.10) Merchant supply only; on-site fab generation differs.
H₂ (semiconductor-grade) REEL LCI Database v0.2 (modeled) for electronics grade REEL-modeled (published) 2026 Merchant H₂ in ecoinvent; semi-grade purification delta absent.
Compressed dry air ecoinvent compressed air Generic public 2023 (v3.10) Bulk only.
He (merchant) ecoinvent v3.10 Generic public 2023 (v3.10) Recovered from natural-gas processing, not air separation; merchant supply only.
Substrate organics and films
Ajinomoto Build-up Film
ABF
REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 Single-supplier monopoly; modeled via silica-filled epoxy proxy.
Polyimide
PMDA / ODA
ecoinvent polyimide Generic public 2023 (v3.10) Zhang / Bainbridge 2024 covers other substrates but not PI.
Epoxy mold compound
EMC
ecoinvent generic epoxy + REEL filler modeling Generic public 2023 (v3.10) > 80% filler by mass; generic epoxy substantially mis-states burden.
Benzocyclobutene
BCB
REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 REEL-modeled.
Dry film resist REEL LCI Database v0.2 (modeled) REEL-modeled (published) 2026 Asahi Kasei / Toray run internal LCA, not published.
Wet-clean chemicals (electronics grade)
H₂O₂ ecoinvent industrial + Higgs / Boyd Generic + Higgs/Boyd 2012 baseline Same pattern as bonding gold.
NH₄OH ecoinvent + Higgs / Boyd Generic + Higgs/Boyd 2012 baseline Purification delta vintage.
HCl ecoinvent + Higgs / Boyd Generic + Higgs/Boyd 2012 baseline -
H₂SO₄ ecoinvent + Higgs / Boyd Generic + Higgs/Boyd 2012 baseline -
HF
dilute, electronics
ecoinvent + Higgs / Boyd Generic + Higgs/Boyd 2012 baseline -
Substrate
Silicon wafer
single-crystal CZ
ecoinvent v3.10 Generic public 2023 (v3.10) Electronics-specific CZ dataset in background DBs; refinements marginal.

Note: ecoinvent vintages are cited as v3.10 / v3.11, the releases current during REEL LCI v0.2 development. These are not the latest release; ecoinvent v3.12 is now current, and the datasets referenced here are expected to carry forward into v3.12 with refreshed background data.

6.1 · What the table reveals

Across the table's thirty-seven substance rows, only three carry a peer-reviewed open-access source that is genuinely industry-specific: Thompson (2020) for NF₃ (narrow, single-fab scope), Fuentes et al. (2023) for TMAH (modeled, not vendor-validated), and Wagih, Bainbridge et al. (2024) for ENIG / ENEPIG (explicit gold + nickel mass model). A fourth, Venkataswamy et al. (2024) for CMP consumables, provides a qualitative perspectives review but no quantified emission factor.

Notably, not a single row qualifies for the "Industry-specific public" label: no vendor EPD, no consortium-published LCI, and no government dataset built from semiconductor-industry primary data was located for any substance in the table.

Summary of the landscape The external public emission-factor base for semiconductor-specific materials and chemicals consists of approximately four primary references covering only a small subset of the substance space: one master's thesis, one peer-reviewed paper whose primary subject was something else, one paper on microwave PCBs, and one qualitative review. REEL fills the rest.

Every other row falls into one of three categories: REEL-modeled (published), + Higgs / Boyd, or Generic public. In other words: for most semiconductor-specific materials and chemicals, REEL LCI itself is the most representative emission-factor source available to practitioners, built from precursor chemistry because no peer-reviewed or vendor inventory exists. Section 7 addresses where additional contributions would have the largest leverage.

07 Where better data would move the needle

Leverage tiers: substances grouped by how much fixing them would change REEL's downstream totals.

The substance rows in Section 6 are not all equally important to fix. The tiers below reflect modeled leverage on REEL's downstream wafer and package totals; that is, the answer to the question: if a credible public emission factor for this substance became available next year, how much would it change the numbers we publish?

Tier 1 · Highest leverage

No public LCI exists today. Improvement here moves every dependent wafer and package total.

Substances where REEL currently models the upstream from precursor chemistry and engineering estimates, and which appear as top-three non-energy contributors in multiple advanced products.

  • Specialty process gases: production-phase LCINF₃, C₄F₈, C₄F₆, GeH₄, F₂, and electronics-grade SF₆. Single largest cluster of avoidable uncertainty in advanced-node wafer LCIs.
  • CMP slurries: quantified per-kg EFOxide, copper, and tungsten formulations. Venkataswamy et al. (2024) provides the qualitative basis; a quantified open inventory would close the gap.
  • Photoresist upstreamArF and EUV (organic and metal-oxide). Currently an absolute data void. Suppliers run internal LCAs but do not publish.
  • Ajinomoto Build-up Film (ABF)Single-supplier monopoly product with no public emission factor. Modeling via silica-filled-epoxy proxy is the current workaround.
  • Polyimide (semiconductor-grade)Zhang, Bainbridge et al. (2024) covers FR4, PET, paper, and a degradable substrate but does not extend to polyimide.
  • Other proprietary films: BCB and dry film resistThe same no-public-LCI pattern as ABF and polyimide at smaller leverage; REEL models both from precursor chemistry.

Tier 2 · High leverage

Generic data exists. The semi-grade processing delta has not been characterized publicly in over a decade.

Improvement would shift specific product families substantially but not the entire database.

  • Bonding wire gold31–78% of total package GWP in wirebond packages. Semi-grade purification and wire-drawing delta unrefreshed since the early 2010s (Boyd 2012, summarizing Higgs).
  • Plating-bath additive packagesSuppressors, accelerators, levelers in Cu damascene and gold electroplating baths. EU GENESIS expected to publish around 2028.
  • Sintered nano-silver die-attach pasteGeneric silver in ecoinvent; nano-silver paste formulations not characterized.
  • Epoxy mold compound (EMC)EMC is > 80% silica filler by weight; a quantified semi-grade EMC inventory would correct package-level totals across virtually all encapsulated products.
  • Semiconductor-grade silane (SiH₄)Bulk-chemical dataset in ecoinvent; the high-purity processing delta is uncharacterized.
  • TMAH: vintage updateFuentes et al. (2023) at ecoinvent 3.5 background. A vendor-validated or more recent academic update would tighten the picture.
  • ENIG / ENEPIG: broader scopeWagih, Bainbridge et al. (2024) within a microwave-PCB scope. Generalization across the full FCBGA family would extend utility.
  • Electronics-grade wet-clean chemicalsH₂O₂, NH₄OH, HCl, H₂SO₄, HF. The Higgs / Boyd 20–1000% purification penalty is well-known qualitatively but has not been quantified publicly in over a decade.

Tier 3 · Broad exposure

Per-unit factors are small but ubiquity creates large aggregate exposure across the database.

Improvement is broad but proportionally small.

  • Industrial N₂, O₂, Arecoinvent provides adequate merchant-supply factors. On-site fab generation differs in energy intensity; a published delta would refine on-site-vs-merchant comparisons.
  • Helium (merchant supply)Recovered from natural-gas processing rather than air separation; the ecoinvent merchant dataset is adequate; minor per-unit effect.
  • Semiconductor-grade H₂Merchant H₂ in ecoinvent; the electronics-grade purification delta is not.
  • Compressed dry air (CDA)Bulk-utility factor; widely used; minor per-unit effect.
  • Silicon wafer (single-crystal CZ)ecoinvent covers this adequately at the substrate level; refinements would be marginal.

7.1 · The form of improvement that would help, by tier

Tier 1 needs

Peer-reviewed publications or open consortium-published LCIs covering production-phase chemistry, mass balance, and energy inputs. Vendor EPDs would be valuable but may not be forthcoming for proprietary formulations. Modeled inventories, built transparently from public literature on synthesis chemistry, are an acceptable substitute and could be contributed by academic groups, supplier sustainability teams (publishing methodology even if the formulation remains proprietary), or industry-funded research projects similar to EU GENESIS.

Tier 2 needs

Vendor EPDs that quantify the semi-grade processing delta. The chemistry is largely known; what is missing is the producer's primary data on purification energy, drag-out losses, and waste-stream burden. Suppliers in this tier (Tanaka, Heraeus, Atotech / MKS, Henkel, etc.) are in a strong position to publish without exposing formulation IP.

Tier 3 needs

On-site fab disclosures. Foundries already disclose total energy and water consumption; an additional breakdown by utility-plant function (bulk-gas generation, abatement) would close most of the Tier 3 gap.

08 Limitations and open questions

Scope boundaries readers should keep in mind.

Within- and between-fab variation

REEL LCI v0.2 represents industry-typical models for each technology node and package architecture, built bottom-up from public sources via a "virtual factory" methodology. Actual fabs differ in equipment vintage, process recipes, abatement systems, chemical sourcing, on-site utility generation, and water/energy mix, and the same fab varies over time as recipes and tools change. A specific fab's hotspot ranking may therefore differ from REEL's screening: some emission factors will be more relevant for that fab, others less so, and the relative weight of the materials-and-chemicals slice may shift up or down depending on the fab's electricity mix and abatement performance. Suppliers reading this paper should weigh the hotspot rankings against the actual fab mix of their customers rather than treating them as the universal ordering for every product.

GWP100 only

All analysis is conducted using AR6 GWP100 characterization factors. Other impact categories are not addressed: water scarcity (AWARE), acidification, eutrophication, human toxicity, ecotoxicity, and abiotic resource depletion. Several of the hotspots identified here have very different rankings in non-GWP categories. Water scarcity in particular concentrates much of the impact on bulk and ultrapure water flows, a dimension this paper's GWP scope does not address.

v0.2 coverage

REEL LCI v0.2 covers the dominant technology nodes and packaging architectures, but several specialty domains are not yet fully screened: compound semiconductors (GaAs, GaN, SiC), photonics (silicon photonics PIC, fiber optics), MEMS, image sensors, and analog / RF discretes. Some hotspots that are minor in advanced logic and HBM may rise in importance in these specialties (e.g., gallium, indium, rare earths).

Direct-gas emissions are out of scope by construction

Fluorinated process gas emissions to atmosphere are dominant in absolute GWP terms for advanced nodes and are well-characterized elsewhere. They are excluded for scope reasons: the public-data gap sits elsewhere. Any reader integrating this paper's findings into a full life cycle inventory should treat them as a separate, well-developed line item.

Bonding gold and recycled content

Bonding-wire gold figures in standard databases assume primary gold mining and refining. Real semiconductor assembly supply chains use varying fractions of recycled gold (from scrap wire, plating sludge, and end-of-life recovery). Recycled gold has a substantially lower emission factor; the actual aggregate-weighted footprint is therefore lower than the generic gold dataset suggests for most products. This is a known limitation of every public bonding-gold model.

Vintage of academic baselines

Several references this paper relies on are now over a decade old (Boyd 2012, Higgs ~2009 reviewed in Boyd). The 20–1000% industrial-to-electronics-grade purification penalty is a well-known framing but has not been refreshed in the open public literature. The actual delta today may be smaller (modern facilities are more energy-efficient) or larger (modern electronics-grade purity targets are stricter); without a contemporary public study, it is not knowable from public sources.

Search scope

The literature and disclosure scan behind this paper covered open-access peer-reviewed journals, indexed theses, foundational LCA monographs (Boyd 2012), vendor sustainability and ESG reports, consortium publications (SEMI, JEITA, IPC), IPCC methodology volumes, government LCI databases (USLCI, ELCD), and the ecoinvent v3.10 and v3.11 release notes. Licensed databases not openly accessible to the public are noted only where their existence is methodologically relevant.

09 References

Primary sources cited in this paper.

Each entry includes a DOI or URL; sources are openly accessible except where noted.

Peer-reviewed publications and theses

  1. Boyd, S. B. (2012). Life-Cycle Assessment of Semiconductors. Springer. doi:10.1007/978-1-4419-9988-7. Subscription access (Springer). Reviews and summarizes earlier work by Higgs (Intel) on the industrial-to-electronics-grade purification energy penalty.
  2. Fuentes, O. P., Cruz, J. C., Mignard, E., Sonnemann, G., & Osma, J. F. (2023). Life cycle assessment of magnetite production using microfluidic devices: moving from the laboratory to industrial scale. ACS Sustainable Chemistry & Engineering. doi:10.1021/acssuschemeng.2c06875. Contains a modeled cradle-to-gate LCI for TMAH (OpenLCA 1.11 against ecoinvent 3.5 background) in the open Supporting Information.
  3. Li, X., Zeng, R., Shi, X., & Lin, Y. (2025). A review of the Cu chemical mechanical planarization process in hybrid bonding technology. Journal of Electronic Packaging, 147(3). doi:10.1115/1.4068883. Subscription access. Context for the Cu CMP gap statement: recent reviews cover process mechanics, not LCA.
  4. Thompson, M. (2020). Nitrogen Trifluoride and Furfural Supply Chains: LCA and TEA. University of Idaho M.S. Thesis. verso.uidaho.edu. Cradle-to-gate LCI for NF₃ at a single Idaho fab.
  5. Venkataswamy, R., Trimble, L., McDonald, A., Nevers, D., Vazquez Bengochea, L., et al. (2024). Environmental impact assessment of chemical mechanical planarization consumables: challenges, future needs, and perspectives. ACS Sustainable Chemistry & Engineering, 12(32), 11841–11855. doi:10.1021/acssuschemeng.4c03195. Perspectives paper on CMP consumable manufacturing impacts; identifies slurry and pad production as energy- and water-intensive.
  6. Wagih, M., Bainbridge, A., et al. (2024). Environmental life-cycle assessment of wireless RF systems: a comparative sustainability analysis and a microwave engineers' guide to LCA. IEEE Journal of Microwaves. doi:10.1109/JMW.2024.3455575. Models ENIG surface finish via explicit gold + nickel mass equations and PTFE substrate via PVdC approximation. Open preprint at TechRxiv.
  7. Wang, X. (2024). Carbon Footprint of Semiconductor Products. KTH Royal Institute of Technology M.S. Thesis. urn.kb.se.
  8. Zhang, T., Bainbridge, A., et al. (2024). Life cycle assessment of circular consumer electronics based on IC recycling and emerging PCB assembly materials. Scientific Reports. doi:10.1038/s41598-024-79732-1. Compares FR4, PET, paper, and a degradable ("Soluboard-style") substrate scenario.

Industry, consortium, and government references

  1. IPCC AR6 WG1 (2021). Climate Change 2021: The Physical Science Basis. doi:10.1017/9781009157896. Global warming potential factors used throughout this paper.
  2. IPCC (2019). 2019 Refinement to the 2006 IPCC Guidelines, Volume 3 Chapter 6 (Electronics Industry Emissions). ipcc-nggip.iges.or.jp. Methodological reference for direct fab gas emission inventories (out of scope here).
  3. International Copper Association (2022). GHG Measurement of Copper Production. internationalcopper.org.
  4. International Molybdenum Association (2018). LCI Update Summary Report. imoa.info.

Foundry operational disclosures (fab water)

  1. TSMC (2025). 2024 Sustainability Report. esg.tsmc.com. Reports 161.0 L of water per 12-inch wafer-equivalent and 284.6 million m³ of total recycled water for the 2024 reporting year.
  2. Samsung (2022). Corporate Sustainability Report 2022. semiconductor.samsung.com.
  3. Intel (2017). Corporate Responsibility Report 2017. csrreportbuilder.intel.com.

Database and consortium references (descriptive)

  1. ecoinvent (2024). Version 3.10 and 3.11 release notes. ecoinvent.org. The standard licensed background LCI database; REEL maps to ecoinvent dataset names and UUIDs in its exports.
  2. EU GENESIS Project (Horizon Europe, CORDIS 101194246). cordis.europa.eu. May 2025 – April 2028, 58 partners, CEA coordinator. Includes plating-chemistry LCA in scope.
  3. Semiconductor Climate Consortium (SEMI). semi.org.
  4. Imec Sustainable Semiconductor Technologies and Systems (SSTS) and imec.netzero. netzero.imec-int.com. Public webapp shows aggregate Scope 1+2; granular per-process LCI restricted to consortium partners.

REEL LCI

  1. REEL LCI Methodology Report v0.2 (2026). reellci.com. Companion document.
  2. REEL LCI Database v0.2 (2026). reellci.com/datasets/. Product list and inventory exports.

Appendix A Substance index

One-line entry per substance in the Section 6 landscape table.

Substance Formula / abbrev. CAS Primary use See Tier
Ajinomoto Build-up FilmABF- (composite)Flip-chip substrate dielectric5.7 / 6Tier 1
Ammonium hydroxideNH₄OH1336-21-6SC-1 wet clean3.3 / 6Tier 2
ArF immersion photoresist-- (formulation)Patterning, 193 nm immersion5.3 / 6Tier 1
ArgonAr7440-37-1Inert ambient, sputter carrier5.6 / 6Tier 3
Benzocyclobutene (DVS-bis-BCB)BCB117732-87-3Advanced packaging dielectric5.7 / 6Tier 1
Bonding wire goldAu (4N–6N)7440-57-5Wire bonding5.5 / 6Tier 2
Bottom anti-reflective coatingBARCvariousAnti-reflective underlayer for patterning5.3 / 6Tier 1
C₄F₆ (hexafluoro-1,3-butadiene)C₄F₆685-63-2Selective dielectric etch5.1 / 6Tier 1
C₄F₈ (octafluorocyclobutane)C₄F₈115-25-3Polymer-forming dielectric etch5.1 / 6Tier 1
CMP slurry (copper)-variousCu damascene polishing5.2 / 6Tier 1
CMP slurry (oxide, silica / ceria)-variousSTI, ILD planarization5.2 / 6Tier 1
CMP slurry (tungsten)-variousW contact polishing5.2 / 6Tier 1
Compressed dry airCDA-Pneumatics, blow-off5.6 / 6Tier 3
Copper (electronics-grade)Cu7440-50-8Damascene, substrate metallization5.5 / 6Tier 2
Copper-molybdenum alloyCu-Mo-Substrate, high-reliability5.5 / 6Tier 2
Copper plating bath (base)CuSO₄ + additivesvariousElectrodeposition5.4 / 62 (additives), 3 (salt)
Dry film resist-variousSubstrate patterning5.7 / 6Tier 1
Edge-bead removerEBRvariousResist edge removal5.3 / 6Tier 1
ENIG / ENEPIG-variousSubstrate / PCB surface finish5.4 / 6Tier 2
Epoxy mold compoundEMCvariousPackage encapsulation5.7 / 6Tier 2
EUV photoresist-variousPatterning, 13.5 nm5.3 / 6Tier 1
F₂ (fluorine)F₂7782-41-4Chamber clean (NF₃ alternative)5.1 / 6Tier 1
GeH₄ (germane)GeH₄7782-65-2SiGe epitaxy5.1 / 6Tier 1
HeliumHe7440-59-7Carrier gas, leak detection5.6 / 6Tier 3
Hydrochloric acid (electronics)HCl7647-01-0SC-2 wet clean3.3 / 6Tier 2
Hydrofluoric acid (dilute, electronics)HF7664-39-3Oxide etch, wet processing3.3 / 6Tier 2
Hydrogen (semiconductor-grade)H₂1333-74-0Epi reduction, annealing5.6 / 6Tier 3
Hydrogen peroxide (electronics)H₂O₂7722-84-1SC-1, SPM, SC-2 cleans3.3 / 6Tier 2
KAu(CN)₂ (potassium gold cyanide)KAu(CN)₂13967-50-5Gold electroplating5.4 / 62 (additives), 3 (salt)
Nitrogen (industrial)N₂7727-37-9Inert ambient, purge5.6 / 6Tier 3
Nitrogen trifluorideNF₃7783-54-2Chamber clean5.1 / 6Tier 1
OxygenO₂7782-44-7Oxidation, ashing5.6 / 6Tier 3
Polyimide (PMDA / ODA)-variousRDL, flex substrate5.7 / 6Tier 1
SilaneSiH₄7803-62-5Si and dielectric deposition5.1 / 6Tier 2
Silicon wafer (single-crystal)Si7440-21-3Substrate3.3 / 6Tier 3
Silver (die-attach paste, sintered nano)Ag7440-22-4Die attach5.5 / 6Tier 2
Sulfur hexafluorideSF₆2551-62-4Etch (Si, SiN, W, MEMS DRIE), chamber clean5.1 / 6Tier 1
Sulfuric acid (electronics)H₂SO₄7664-93-9SPM, piranha clean3.3 / 6Tier 2
Tetramethylammonium hydroxideTMAH75-59-2Resist developer5.3 / 6Tier 2

Appendix B Provenance taxonomy

Definitions and assignment rules for the six provenance labels.

The six provenance labels used in this paper are defined as follows. The rule for assigning each label is given in plain language.

Peer-reviewed (open)

The substance has a cradle-to-gate emission factor or production-phase LCI published in an open-access peer-reviewed journal article, conference proceeding indexed in IEEE / ACM / ACS / Nature platforms, or a publicly accessible university thesis. The DOI or URN resolves and the source is independently verifiable. The cited content directly supports the emission-factor claim. A tangential mention, a methodology reference, or a single quantitative footnote does not qualify.

Rule. Assigned when (a) the source exists publicly, (b) it contains a cradle-to-gate or production-phase LCI for the substance, and (c) the LCI is sufficient to compute or look up an emission factor.

Industry-specific public

The substance is covered by a vendor EPD (an Environmental Product Declaration formally registered with an EPD program operator), a consortium-published LCI built from semiconductor-industry primary data, or a government LCI dataset (USLCI, ELCD) that is industry-specific. The source is openly accessible to the public.

Rule. Assigned when (a) the source is from a semiconductor-industry actor or government, (b) the data is primary or based on primary industry input, and (c) it is openly accessible without a license fee.

Generic public

The substance is in a standard background LCI database (ecoinvent v3.10 or later, which is licensed but ubiquitous in LCA practice, or the free USLCI and ELCD), but only at industrial-bulk grade or at a generic chemistry that does not reflect the semiconductor-grade purification, processing, or formulation. The dataset is adequate for upstream chemistry but does not capture the semi-specific delta.

Rule. Assigned when (a) the substance is in a standard background database, (b) the available dataset is generic or only partially industry-specific, and (c) the semi-grade processing delta is not separately characterized in any public source.

Generic public + Higgs / Boyd

Same as Generic public, but where REEL applies an additional multiplier to estimate the industrial-to-electronics-grade purification energy penalty. The multiplier draws on the work of Higgs (Intel, ~2009) as summarized in Boyd (2012, Life-Cycle Assessment of Semiconductors), which reports purification penalties ranging from 20% to 1000% additional carbon footprint depending on the substance. This label flags rows where the underlying delta has not been refreshed in any public source for more than a decade.

Rule. Assigned when (a) Generic public would otherwise apply, and (b) REEL's model adds a documented purification multiplier from the Higgs / Boyd baseline because the semi-specific delta is meaningful but not separately characterized in current public sources.

REEL-modeled (published)

The substance has been modeled by REEL from precursor chemistry, mass balance, and engineering estimates and is published in the REEL LCI Database v0.2. Applied when no peer-reviewed or vendor source exists publicly but REEL's bottom-up model is documented in the database release.

Rule. Assigned when (a) no Peer-reviewed (open) or Industry-specific public source exists for the substance, and (b) REEL publishes a modeled inventory for that substance in v0.2 or later.

No public LCI identified within search scope

A diligent search of peer-reviewed open-access literature, vendor EPDs, consortium publications, government databases, and ecoinvent release notes did not locate a qualifying public emission factor for the substance. REEL models it from precursor chemistry or applies a proxy from a related substance.

Rule. Assigned when (a) the prior five labels do not apply, and (b) the search scope described in Section 8 was applied without success. The conservative wording is "within search scope" rather than "does not exist" because new sources may have been published or may be in non-indexed locations.